Removal Procedure
- Recover the refrigerant. Refrigerant Recovery and Recharging
- Drain the cooling system. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (LSY with V03 GE 47716)
Radiator Air Front Lower Baffle Retainer (1) - Remove [3x]
Radiator Air Front Lower Baffle (1) - Remove
Radiator Air Lower Seal Retainer (1) - Remove [6x]
- Radiator Air Lower Baffle (2) - Remove
Radiator Air Seal Retainer- Left Side (1) - Remove
Radiator Air Seal Retainer- Right Side (1) - Remove
- Lower the vehicle.
Radiator Air Upper Baffle Retainer (1) - Remove [7x]
- Radiator Air Upper Baffle (2) - Remove
Wiring Harness Retainer (1) - Remove
- Radiator Upper Bracket Bolt (3) - Remove [4x]
- Radiator Upper Bracket (2) - Remove [2x]
Air Conditioning Evaporator Tube Clip Bolt (1) - Remove
- Air Conditioning Evaporator Tube Bracket (2) - Reposition
- Engine Coolant Fan Electrical Connector (3) @ Forward Lamp Wiring Harness (4) - Disconnect
Wiring Harness Retainer (1) @ Air Cleaner Assembly - Remove [4x]
- Positive Crankcase Ventilation Tube (2) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Evaporative Emission Canister Purge Tube (3) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Electrical Connector (4) - Disconnect [2x]
Air Cleaner Bolt (1) - Remove
- Air Cleaner Outlet Duct Clamp (2) - Loosen
Remove the air cleaner (1) and air cleaner outlet duct (2) as an assembly.
Retainer Spring (1) - Release
- Charge Air Cooler Outlet Air Tube (2) @ Throttle Body (3) - Remove
Retainer Spring (1) - Release
- Charge Air Cooler Inlet Air Tube (2) @ Turbocharger (3) - Remove
- Raise and support the vehicle. Lifting and Jacking the Vehicle
Retainer Spring (1) - Release
- Charge Air Cooler Outlet Air Tube (2) @ Charge Air Cooler (3) - Remove
- Electrical Connector (4) - Disconnect
- Remove the right front tire and wheel assembly. Tire and Wheel Removal and Installation
Front Tire Front Air Deflector Bolt (1) - Remove [3x]
- Front Tire Front Air Deflector (2) - Remove
- If equipped with AWD:
- If equipped with RWD:
Front Bumper Fascia Air Deflector Screw (1) - Remove [3x]
- Front Bumper Upper Fascia Screw (2) - Remove [2x]
- NOTE:
Components removed for graphic clarity.
Front Wheelhouse Liner Screw (1) - Remove [7x]
- Front Wheelhouse Liner Retainer (2) - Remove [4x]
- Front Wheelhouse Liner (3) - Remove
Retainer Spring (1) - Release
- Charge Air Cooler Inlet Air Tube (2) @ Charge Air Cooler (3) - Remove
Air Conditioning Compressor Hose Nut (1) @ Air Conditioning Condenser - Remove
- Air Conditioning Condenser Tube Clip (2) - Remove
Air Conditioning Evaporative Connector Hose/Tube and Compressor Hose (1) @ Air Conditioning Condenser - Remove
- Air Conditioning Compressor and Condenser Hose Seal (2) - Remove and DISCARD
Air Conditioning Refrigerant Heat Exchanger (1) @ Air Conditioning Condenser - Remove
- Air Conditioning Condenser Hose Seal (2) - Remove and DISCARD
Wiring Harness Retainer (1) @ Radiator Air Side Baffle - Left Side - Remove
Radiator Air Seal Retainer (2) - Remove [2x]
- Remove the left radiator air side baffle (1) by manipulating from between the vehicle components.
Radiator Air Seal Retainer (2) - Remove [2x]
- Remove the right radiator air side baffle (1) by manipulating from between the vehicle components.
Radiator Surge Tank Inlet Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Surge Tank Inlet Hose (2) @ Engine Radiator - Remove
- Radiator Inlet Hose Clamp (4) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Inlet Hose (3) @ Engine Radiator - Remove
Radiator Outlet Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Outlet Hose (2) @ Engine Radiator - Remove
Engine Coolant Temperature Indicator Switch Connector (1) @ Engine Coolant Temperature Sensor (2) - Disconnect
- Wiring Harness Retainer @ Engine Radiator - Remove
With assistance, remove the engine radiator, air conditioning condenser, charge air cooler and engine cooler fan (1) from beneath the vehicle as an assembly.
Engine Coolant Fan Bolt (2) - Remove [4x]
- Engine Cooler Fan (1) @ Engine Radiator - Remove
Air Conditioning Condenser Bolt (2) - Remove
- Air Conditioning Condenser Tube Bolt (3) - Remove
- Air Conditioning Condenser (1) - Remove
Charge Air Cooler Bolt (1) - Remove [2x]
- Charge Air Cooler (2) - Remove
Engine Coolant Temperature Sensor Retainer (1) - Remove
- Engine Coolant Temperature Sensor (2) - Remove
- Radiator Lower Insulator (3) - Remove [2x]
Air Conditioning Condenser Bracket Bolt (1) - Remove [2x]
- Air Conditioning Condenser Bracket (2) @ Engine Radiator (3) - Remove [2x]