Removal Procedure
- Drain the cooling system. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (LSY with V03 GE 47716)
Radiator Air Front Lower Baffle Retainer (1) - Remove [3x]
Radiator Air Front Lower Baffle (1) - Remove
Radiator Air Lower Seal Retainer (1) - Remove [6x]
- Radiator Air Lower Baffle (2) - Remove
Radiator Air Seal Retainer- Left Side (1) - Remove
Radiator Air Seal Retainer- Right Side (1) - Remove
- Lower the vehicle.
Radiator Air Upper Baffle Retainer (1) - Remove [7x]
- Radiator Air Upper Baffle (2) - Remove
Wiring Harness Retainer (1) - Remove
- Radiator Upper Bracket Bolt (3) - Remove [4x]
- Radiator Upper Bracket (2) - Remove [2x]
Air Conditioning Evaporator Tube Clip Bolt (1) - Remove
- Air Conditioning Evaporator Tube Bracket (2) - Reposition
- Engine Coolant Fan Electrical Connector (3) @ Forward Lamp Wiring Harness (4) - Disconnect
Wiring Harness Retainer (1) @ Air Cleaner Assembly - Remove [4x]
- Positive Crankcase Ventilation Tube (2) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Evaporative Emission Canister Purge Tube (3) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Electrical Connector (4) - Disconnect [2x]
Air Cleaner Bolt (1) - Remove
- Air Cleaner Outlet Duct Clamp (2) - Loosen
Remove the air cleaner (1) and air cleaner outlet duct (2) as an assembly.
Radiator Outlet Pipe Clip (4) - Remove2x
- Radiator Inlet Pipe (3) - Reposition away
Air Conditioning Condenser Tube Clip (1) @ Engine Cooler Fan (2) - Remove
Engine Coolant Fan Bolt (2) - Remove [4x]
- Engine Cooler Fan (3) @ Engine Radiator (1) - Remove
Wiring Harness Retainer (1) @ Radiator Air Side Baffle - Left Side - Remove
Radiator Air Seal Retainer (2) - Remove [2x]
- Remove the left radiator air side baffle (1) by manipulating from between the vehicle components.
Radiator Air Seal Retainer (2) - Remove [2x]
- Remove the right radiator air side baffle (1) by manipulating from between the vehicle components.
Radiator Surge Tank Inlet Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Surge Tank Inlet Hose (2) @ Engine Radiator - Remove
- Radiator Inlet Hose Clamp (4) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Inlet Hose (3) @ Engine Radiator - Remove
Radiator Outlet Hose Clamp (1) @ Engine Radiator - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Outlet Hose (4) @ Engine Radiator - Remove
Air Conditioning Condenser Tube Bolt (1) - Remove
Air Conditioning Condenser Bolt (2) - Remove
- Lift upward on the air conditioning condenser (1) releasing it from the air conditioning condenser brackets.
- Without evacuating the system or disconnecting the air conditioning compressor and condenser hose, reposition the air condition condenser (1) forward.
Charge Air Cooler Bolt (1) - Remove [2x]
- Without disconnecting the charge air inlet and outlet cooler tubes, lift up on the charge air cooler (2) and reposition.
Transmission Fluid Cooler Pipe Bracket Bolt (1) - Remove
- Without disconnecting the transmission fluid cooler inlet and outlet pipe, remove the transmission fluid auxiliary cooler (2) from the 2 air conditioning condenser brackets and reposition forward.
Engine Coolant Temperature Indicator Switch Connector (1) @ Engine Coolant Temperature Sensor (2) - Disconnect
- Unclip the wiring harness.
Engine Radiator (1) - Remove
Engine Coolant Temperature Sensor Retainer (1) - Remove
- Engine Coolant Temperature Sensor (2) - Remove
- Radiator Lower Insulator (3) - Remove [2x]
Air Conditioning Condenser Bracket Bolt (1) - Remove [2x]
- Air Conditioning Condenser Bracket (2) @ Engine Radiator (3) - Remove [2x]