Installation Procedure
Air Conditioning Condenser Bracket (2) @ Engine Radiator (3) - Install [2x]
- Air Conditioning Condenser Bracket Bolt (1) - Install and tighten [2x] - Fastener Specifications
Radiator Lower Insulator (3) - Install [2x]
- Engine Coolant Temperature Sensor (2) - Install
- Engine Coolant Temperature Sensor Retainer (1) - Install
Engine Radiator (1) - Install
Engine Coolant Temperature Indicator Switch Connector (1) @ Engine Coolant Temperature Sensor (2) - Connect
Install the transmission fluid auxiliary cooler (2) into the 2 air conditioning condenser brackets.
- Transmission Fluid Cooler Pipe Bracket Bolt (1) - Install and tighten - Fastener Specifications
Reposition the charge air cooler (2) and insert into the air conditioning condenser brackets.
- Charge Air Cooler Bolt (1) - Install and tighten [2x] - Fastener Specifications
Reposition and install the air conditioning condenser (1) into the air conditioning condenser brackets.
- Air Conditioning Condenser Bolt (2) - Install and tighten - Fastener Specifications
Air Conditioning Condenser Tube Bolt (1) - Install and tighten - Fastener Specifications
Radiator Outlet Hose (4) @ Engine Radiator - Install
- Radiator Outlet Hose Clamp @ Engine Radiator (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Radiator Inlet Hose (3) @ Engine Radiator - Install
- Radiator Inlet Hose Clamp (4) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Surge Tank Inlet Hose (2) @ Engine Radiator - Install
- Radiator Surge Tank Inlet Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Auxiliary Radiator Inlet Hose (2) @ Engine Radiator - Install
- Radiator Inlet Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Install the right radiator air side baffle (1) by manipulating from between the vehicle components.
- Radiator Air Seal Retainer (2) - Install [2x]
Install the left radiator air side baffle (1) by manipulating from between the vehicle components.
- Radiator Air Seal Retainer (2) - Install [2x]
Wiring Harness Retainer (1) @ Radiator Air Side Baffle - Left Side - Install
Engine Cooler Fan (3) @ Engine Radiator (1) - Install
- Engine Coolant Fan Bolt (2) - Install and tighten [4x] - Fastener Specifications
Auxiliary Radiator Outlet Pipe Clip (1) @ Engine Cooler Fan (2) - Install [2x]
Auxiliary Radiator Inlet Pipe (3) - Move into position
- Auxiliary Radiator Outlet Pipe Clip (2) - Install [2x]
- Air Conditioning Condenser Tube Clip (1) @ Engine Cooler Fan - Install
Install the air cleaner (1) and air cleaner outlet duct (2) as an assembly.
Engine Wiring Harness (3) - Move into position
- Wiring Harness Retainer (2) @ Air Cleaner Assembly - Install [4x]
- Air Cleaner Outlet Duct Clamp (1) - Tighten - Fastener Specifications
Electrical Connector (4) - Connect [2x]
- Positive Crankcase Ventilation Tube (3) - Connect - Plastic Collar Quick Connect Fitting Service
- Evaporative Emission Canister Purge Tube (2) - Connect - Plastic Collar Quick Connect Fitting Service
- Air Cleaner Bolt (1) - Install and tighten - Fastener Specifications
Engine Coolant Fan Electrical Connector (3) @ Forward Lamp Wiring Harness (4) - Connect
- Air Conditioning Evaporator Tube Bracket (2) - Reposition
- Air Conditioning Evaporator Tube Clip Bolt (1) - Install and tighten - Fastener Specifications
Radiator Upper Bracket (2) - Install [2x]
- Radiator Upper Bracket Bolt (3) - Install and tighten [4x] - Fastener Specifications
- Wiring Harness Retainer (1) - Install
Radiator Air Upper Baffle (2) - Install
- Radiator Air Upper Baffle Retainer (1) - Install [7x]
- Raise the vehicle.
Radiator Air Seal Retainer- Right Side (1) - Install [2x]
Radiator Air Seal Retainer- Left Side (1) - Install [2x]
Radiator Air Lower Baffle (2) - Install
- Radiator Air Lower Seal Retainer (1) - Install [6x]
Radiator Air Front Lower Baffle (1) - Install
Radiator Air Front Lower Baffle Retainer (1) - Install [3x]
- Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716)
- Start the engine and check for coolant leaks.
Refer to Fastener Caution .
Refer to Component Fastener Tightening Caution .