Installation Procedure
Heater Inlet Pipe Seal (3) - Install NEW
- Heater Outlet Pipe Gasket (2) - Install NEW
- Heater Inlet and Outlet Pipe (1) - Install
- CAUTION:
Refer to Fastener Caution .
Heater Inlet and Outlet Pipe Bolt (1) - Install and tighten [2x] - Fastener Specifications
Heater Outlet Hose (4) @ Heater Inlet and Outlet Pipe - Install
- Heater Outlet Hose Clamp (3) @ Heater Inlet and Outlet Pipe - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Heater Inlet Hose (2) @ Heater Inlet and Outlet Pipe - Install
- Heater Inlet Hose Clamp (1) @ Heater Inlet and Outlet Pipe - Engage - Hose Clamp Replacement Guidelines - Spring Type
Radiator Outlet Pipe Seal (2) - Install NEW
- Radiator Outlet Pipe (1) - Install
Radiator Outlet Pipe Bolt (2) - Install and tighten - Fastener Specifications
- Radiator Outlet Pipe Bolt (1) - Install and tighten - Fastener Specifications
Wiring Harness Retainer (1) - Install [2x]
Heater Outlet Hose (4) @ Auxiliary Heater Inlet Hose Tee - Install
- Heater Outlet Hose Clamp (3) @ Auxiliary Heater Inlet Hose Tee - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Heater Inlet Hose (2) @ Heater Core - Install
- Heater Inlet Hose Retainer (1) - Engage
Radiator Outlet Pipe Bolt (1) - Install and tighten - Fastener Specifications
Radiator Outlet Hose (2) @ Radiator Outlet Pipe - Install
- Radiator Outlet Hose Clamp (1) @ Radiator Outlet Pipe - Engage - Hose Clamp Replacement Guidelines - Spring Type
Air Cleaner Outlet Duct (1) @ Turbocharger Air Inlet Adapter - Install
Retainer Spring (4) - Engage
- Air Cleaner Outlet Duct Clamp (3) - Tighten - Fastener Specifications
- Charge Air Bypass Valve Hose (2) - Install
- Charge Air Bypass Valve Hose Clamp (1) - Tighten - Fastener Specifications
Install the NEW positive crank ventilation foul air tube (2) and secure the 2 positive crankcase ventilation tube connectors (1).
Turbocharger Wastegate Actuator Vacuum Source Tube (2) - Install
- Turbocharger Wastegate Actuator Vacuum Source Tube (2) - Connect - Plastic Collar Quick Connect Fitting Service
- Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Charge Air Bypass Valve Vacuum Tank Tube (2) - Install
- Charge Air Bypass Valve Vacuum Tank Tube (2) - Connect - Plastic Collar Quick Connect Fitting Service
- Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Air Cleaner Assembly (2) - Install
- Air Cleaner Bolt (1) - Install and tighten - Fastener Specifications
- Install all retainers and wiring harnesses to the air cleaner assembly as necessary.
- Connect the 2 mass airflow sensor electrical connectors.
Auxiliary Air Cleaner Outlet Duct (4) - Install
- Air Cleaner Outlet Duct Clamp (3) - Tighten - Fastener Specifications
- Air Cleaner Outlet Duct (2) - Install
- Air Cleaner Outlet Duct Clamp (1) - Tighten - Fastener Specifications
Front End Sheet Metal Cross Brace- Left Side and Right Side (3) - Install [2x]
- Front Suspension Strut Upper Mounting Nut- Left Side and Right Side (2) - Install and tighten [4x] - Fastener Specifications
- Front End Sheet Metal Cross Brace Bolt- Left Side and Right Side (1) - Install and tighten [6x] - Fastener Specifications
- Install all wiring harness retainers to the front end sheet metal cross braces.
Radiator Air Upper Baffle- Upper (3) - Install
- Radiator Air Upper Baffle Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Radiator Air Upper Baffle Retainer (1) - Install [5x]
Transmission Control Module (1) @ Engine Control Module Bracket (2) - Install
- Engine Control Module Bracket (2) - Install
Engine Control Module Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications
Engine Control Module (1) - Install
- Connect the electrical connectors.
Radiator Surge Tank Outlet Pipe (3) - Install
- Radiator Surge Tank Inlet Hose Clamp (4) @ Engine Radiator - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Surge Tank Inlet Hose Clip (2) @ Engine Control Module Bracket - Install
- Radiator Surge Tank Inlet Hose Clamp (1) @ Radiator Surge Tank Inlet Hose - Engage - Hose Clamp Replacement Guidelines - Spring Type
Oil Filler Cap - Remove
- Intake Manifold Cover (2) - Install
- Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
- Oil Filler Cap - Install
Plenum Front Panel (1) - Install
- CAUTION:
Refer to Fastener Caution .
Plenum Front Panel Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Plenum Front Panel Nut (2) - Install and tighten [3x] - Fastener Specifications
Plenum Front Panel Nut (1) - Install and tighten [3x] - Fastener Specifications
- Plenum Front Panel Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Install the forward lamp wiring harness extension (3) into the plenum front panel.
- Connect the electrical connector.
Air Inlet Deflector Water Deflector (1) - Install
Air Inlet Deflector Water Deflector Retainer (1) - Install [2x]
Install the windshield wiper system module (2) in the vehicle.
- Windshield Wiper System Module Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Connect the windshield wiper motor electrical connector.
Windshield Wiper System Module Shield (1) - Install
Air Inlet Grille Panel (2) - Install
- Install the air inlet grille panel (2) between both hood hinges.
- Connect the windshield washer nozzle hose to the windshield washer pump hose.
- Air Inlet Grille Panel Retainer (1) - Install [6x]
Front Compartment Side Sight Shield (2) - Install
- Front Compartment Side Sight Shield Retainer (1) - Install [3x]
Air Inlet Grille Panel Extension (2) - Install
- Air Inlet Grille Panel Retainer (1) - Install [2x]
Install the hood rear outer air inlet seal (2) to the left and right side.
- Install the 2 hood rear outer air inlet seal retainer (1) to the left and right side.
Air Inlet Grille Panel Extension (1) - Install [2x]
- Install the air inlet grille panel extension (1).
- Remove the masking tape from the top edge of the service part.
- Using a 50/50 mixture of isopropyl alcohol and clean drinkable water with a clean towel, remove any left over adhesive residue from the masking tape.
Windshield Wiper Arm (3) - Install [2x]
- Clean the windshield wiper transmission pivot shaft splines with a soft wire brush before installing the windshield wiper arm (3).
- Position the windshield wiper arm (3) on the windshield wiper transmission pivot shaft.
- Windshield Wiper Arm Nut (2) - Install and tighten - Fastener Specifications
- Windshield Wiper Arm Finish Cap (1) - Install
If required, realign the windshield wipers to their respective alignment circles (1) on the windshield.
- Lubricate the windshield with clean washer fluid.
- Run the windshield wipers for two complete cycles then turn off the windshield wipers.
- Ensure the windshield wipers are in the full park position.
- Inspect the windshield wipers for proper position to the alignment circles (1) on the windshield.
- Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
- Connect the negative battery cable. Battery Negative Cable Disconnection and Connection
- Start the engine and check for coolant leaks.