Installation Procedure
Engine Coolant Manifold Gasket (3) - Install NEW
- Engine Coolant Thermostat Housing Pipe (2) - Install
- Engine Coolant Heater Exhaust Pipe Bolt (1) - Install, but do NOT tighten [2x]
Engine Coolant Heater Exhaust Pipe Bolt (1) - Install, but do NOT tighten
- Install the wiring harness retainer to the engine coolant heater exhaust pipe.
Engine Coolant Air Bleed Hose (3) @ Engine Coolant Flow Control Valve - Install
- Hose Clamp (2) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Engine Coolant Heater Exhaust Pipe Bolt (1) - Install - Fastener Specifications
Engine Coolant Heater Exhaust Pipe Bolt (1) - Tighten - Fastener Specifications
Engine Coolant Heater Exhaust Pipe Bolt (1) - Tighten [2x] - Fastener Specifications
Engine Coolant Temperature Sensor Electrical Connector (1) - Connect
Turbocharger Coolant Return Hose (4) @ Engine Coolant Heater Exhaust Pipe - Install
- Engine Coolant Air Bleed Hose (3) @ Engine Coolant Heater Exhaust Pipe - Install
- Heater Inlet Hose (2) @ Engine Coolant Heater Exhaust Pipe - Install
- Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Engine Coolant Air Bleed Pipe (1) - Install
Engine Coolant Air Bleed Pipe (2) @ Auxiliary Water Pump Inlet Pipe - Install
- Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Raise the vehicle.
Engine Coolant Air Bleed Pipe (2) @ Engine Coolant Air Bleed Hose - Install
- Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Automatic Transmission Fluid Cooling Exchanger (2) - Install
- Transmission Fluid Auxiliary Cooler Bracket Nut (1) - Install and tighten - Fastener Specifications
Transmission Fluid Auxiliary Cooler Bolt (1) - Install and tighten [2x] - Fastener Specifications
Transmission Fluid Cooler Pipe Seal (1) - Install NEW [2x]
Remove the caps from the fittings and plugs from the holes before installing the transmission fluid cooler pipes.
- Transmission Fluid Cooler Inlet and Outlet Pipe (2) @ Automatic Transmission Fluid Cooling Exchanger - Install [2x]
- Transmission Fluid Cooler Pipe Nut (1) - Install and tighten [2x] - Fastener Specifications
Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose (2) - Install
- Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Automatic Transmission Fluid Cooling Heat Exchanger Inlet Hose (1) - Install
- Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
- Lower the vehicle.
Engine Coolant Air Bleed Pipe Bolt (1) - Install and tighten [2x] - Fastener Specifications
Engine Wiring Harness Bracket (3) - Install
- Engine Wiring Harness Conduit Nut (2) - Install and tighten - Fastener Specifications
- Engine Wiring Harness Conduit Bracket Bolt (1) - Install and tighten - Fastener Specifications
Engine Wiring Harness (2) - Reposition
- Retainer (1) - Install [5x]
Positive Crankcase Ventilation Hose Fitting Seal (4) - Install NEW [2x]
- Positive Crankcase Ventilation Hose (3) - Install
- Retainer (2) - Install
- Positive Crankcase Ventilation Hose Connector Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Connect the electrical connector.
Intake Manifold Cover (1) @ Upper Intake Manifold Bracket (2) - Install
- NOTE:
Ensure the engine sight shield retainers fully engage the intake manifold cover studs.
Push down on the front of the intake manifold cover (1).
- Install the oil fill cap.
Plenum Front Panel (1) - Install
Plenum Front Panel Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Plenum Front Panel Nut (2) - Install and tighten [3x] - Fastener Specifications
- {If equipped} Install the forward lamp wiring harness extension (3) into the plenum front panel.
Plenum Front Panel Nut (1) - Install and tighten [3x] - Fastener Specifications
- Plenum Front Panel Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Install the forward lamp wiring harness extension (3) into the plenum front panel.
- Install the forward lamp wiring harness extension retainers as necessary.
Air Inlet Deflector Water Deflector (1) - Install
Air Inlet Deflector Water Deflector Retainer (1) - Install [2x]
Install the windshield wiper system module (2) in the vehicle.
- Windshield Wiper System Module Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Connect the windshield wiper motor electrical connector.
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
Windshield Wiper System Module Shield (1) - Install
Air Inlet Grille Panel (2) - Install
- Install the air inlet grille panel (2) between both hood hinges.
- Connect the windshield washer nozzle hose to the windshield washer pump hose.
- Air Inlet Grille Panel Retainer (1) - Install [6x]
Install the front compartment side sight shield (2) to the left and right side.
- Install the 2 front compartment side sight shield retainer (1) to the left and right side.
Install the hood rear outer air inlet seal (2) to the left and right side.
- Install the 2 hood rear outer air inlet seal retainer (1) to the left and right side.
Air Inlet Grille Panel Extension (1) - Install [2x]
- Install the air inlet grille panel extension (1).
- Remove the masking tape from the top edge of the service part.
- Using a 50/50 mixture of isopropyl alcohol and clean drinkable water with a clean towel, remove any left over adhesive residue from the masking tape.
Windshield Wiper Arm (3) - Install [2x]
- Clean the windshield wiper transmission pivot shaft splines with a soft wire brush before installing the windshield wiper arm (3).
- Position the windshield wiper arm (3) on the windshield wiper transmission pivot shaft.
- Windshield Wiper Arm Nut (2) - Install and tighten - Fastener Specifications
- Windshield Wiper Arm Finish Cap (1) - Install
If required, realign the windshield wipers to their respective alignment circles (1) on the windshield.
- Lubricate the windshield with clean washer fluid.
- Run the windshield wipers for two complete cycles then turn off the windshield wipers.
- Ensure the windshield wipers are in the full park position.
- Inspect the windshield wipers for proper position to the alignment circles (1) on the windshield.
- Fill the cooling system to the proper level. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716) , or Cooling System Draining and Filling (LSY with V03 GE 47716) , or Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
- Check the transmission fluid level. Transmission Fluid Level and Condition Check
- Start the engine and check for leaks.
Refer to Fastener Caution .
Refer to Fastener Caution .