Removal Procedure
- Drain the cooling system. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (LSY with V03 GE 47716)
Air Cleaner Outlet Duct Clamp (1) - Loosen [2x]
- Evaporative Emission Canister Purge Tube (2) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Positive Crankcase Ventilation Tube (3) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Disconnect the electrical connector.
Air Cleaner Outlet Duct (1) - Remove
- Disconnect the electrical connector and remove all wiring harnesses from the air cleaner assembly.
Air Cleaner Bolt (1) - Remove
Air Cleaner Assembly (1) - Remove
Retainer Spring (1) - Release
- Charge Air Cooler Inlet Air Tube (2) @ Turbocharger (3) - Remove and position aside
Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Outlet Hose (2) @ Electric Water Pump - Remove
Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Auxiliary Water Pump Inlet Pipe (2) @ Electric Water Pump - Remove
Engine Wiring Harness Retainer (1) @ Engine Wiring Harness Bracket - Remove [3x]
- Electrical Connector (2) @ Electric Water Pump - Disconnect
- Remove wiring harness tie strap from the engine wiring harness bracket and reposition.
Water Pump Bolt (1) - Remove
Water Pump Bolt (1) - Remove [2x]
Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Remove the electric water pump (2) from the auxiliary water pump outlet upper hose (3).
Electric Water Pump (1) - Remove
Engine Wiring Harness Fuse Block Bracket Bolt (1) - Remove [2x]
- Engine Wiring Harness Bracket (2) - Remove
Water Pump Cover Bolt (1) - Remove [3x]
- Water Pump Cover (2) - Remove
The wiring harness tie strap can be re-used.
Do NOT remove the auxiliary water pump outlet upper hose (3) from the engine coolant thermostat housing inlet pipe.