Installation Procedure
Auxiliary Water Pump (2) - Install
- Charge Air Cooler Front Bracket Bolt (1) - Install and tighten [2x] - Fastener Specifications
Position the engine wiring harness (3) into place.
- Engine Wiring Harness Retainer (1) @ Charge Air Cooler Coolant Pump Relay Bracket - Install
- Electrical Connector (2) @ Auxiliary Water Pump - Connect
Auxiliary Radiator Inlet Pipe (2) @ Auxiliary Water Pump - Install
- Heater Outlet Hose Clamp - (1) Engage - Hose Clamp Replacement Guidelines - Spring Type
Charge Air Cooler Coolant Hose (2) @ Auxiliary Water Pump - Install
- Charge Air Cooler Coolant Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Air Cleaner Assembly (2) - Install
- Air Cleaner Bolt (1) - Install and tighten - Fastener Specifications
- Install all retainers and wiring harnesses to the air cleaner assembly as necessary.
- Connect the 2 mass airflow sensor electrical connectors.
Auxiliary Air Cleaner Outlet Duct (4) - Install
- Air Cleaner Outlet Duct Clamp (3) - Tighten - Fastener Specifications
- Air Cleaner Outlet Duct (2) - Install
- Air Cleaner Outlet Duct Clamp (1) - Tighten - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Front End Sheet Metal Cross Brace- Left Side and Right Side (3) - Install [2x]
- Front Suspension Strut Upper Mounting Nut- Left Side and Right Side (2) - Install and tighten [4x] - Fastener Specifications
- Front End Sheet Metal Cross Brace Bolt- Left Side and Right Side (1) - Install and tighten [6x] - Fastener Specifications
- Install all wiring harness retainers to the front end sheet metal cross braces.
Radiator Air Upper Baffle- Upper (3) - Install
- Radiator Air Upper Baffle Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Radiator Air Upper Baffle Retainer (1) - Install [5x]
Transmission Control Module (1) @ Engine Control Module Bracket (2) - Install
- Engine Control Module Bracket (2) - Install
Engine Control Module Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications
Engine Control Module (1) - Install
- Connect the electrical connectors.
Radiator Surge Tank Outlet Pipe (3) - Install
- Radiator Surge Tank Inlet Hose Clamp (4) @ Engine Radiator - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Surge Tank Inlet Hose Clip (2) @ Engine Control Module Bracket - Install
- Radiator Surge Tank Inlet Hose Clamp (1) @ Radiator Surge Tank Inlet Hose - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Connect the negative battery cable. Battery Negative Cable Disconnection and Connection
- Fill the cooling system to the proper level. Charge Air Cooling System Draining and Filling
- Start the engine and check for coolant leaks.
Refer to Fastener Caution .
Refer to Fastener Caution .