Installation Procedure
EN-51007 Global Engine Support Fixture (1) - Remove
EN-36857 Engine Lift Bracket Set (1) - Remove
- EN-51768 Engine Support Fixture Adapter Bolts- M10 (2) - Remove
EN-36857 Engine Lift Bracket Set (1) - Remove
- EN-51768 Engine Support Fixture Adapter Bolts- M10 (2) - Remove
Radiator Air Upper Baffle (2) - Install
- Radiator Air Upper Baffle Retainer (1) - Install [7x]
Radiator Air Upper Baffle- Upper (3) - Install
- Radiator Air Upper Baffle Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Radiator Air Upper Baffle Retainer (1) - Install [5x]
With the aid of an assistant, install the hood (2).
- Hood Hinge Nut (1) - Install and tighten [4x] - Fastener Specifications
Install the plenum front panel (3) to the dash panel upper insulator (2).
- Plenum Panel Nut (1) - Install [9x]
Plenum Front Panel (1) - Install
Plenum Front Panel Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Plenum Front Panel Nut (2) - Install and tighten [3x] - Fastener Specifications
Plenum Front Panel Nut (1) - Install and tighten [3x] - Fastener Specifications
- Plenum Front Panel Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Install the forward lamp wiring harness extension (3) into the plenum front panel.
- Connect the electrical connector.
Air Inlet Deflector Water Deflector (1) - Install
Air Inlet Deflector Water Deflector Retainer (1) - Install [2x]
Windshield Wiper System Module (2) - Install
- Windshield Wiper System Module Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Connect the windshield wiper motor electrical connector.
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
Windshield Wiper System Module Shield (1) - Install
Air Inlet Grille Panel (2) - Install
- Connect the windshield washer nozzle hose to the windshield washer pump hose.
- Air Inlet Grille Panel Retainer (1) - Install- Left Side and Right Side [6x]
- NOTE:
Left side shown, right side similar.
Front Compartment Side Sight Shield- Left Side and Right Side (2) - Install [2x]
- Front Compartment Side Sight Shield Retainer- Left Side and Right Side (1) - Install [6x]
- NOTE:
Left side shown, right side similar.
Air Inlet Grille Panel Extension- Left Side and Right Side (2) - Install [2x]
- Air Inlet Grille Panel Retainer- Left Side and Right Side (1) - Install [4x]
- NOTE:
Left side shown, right side similar.
Hood Rear Outer Air Inlet Seal- Left Side and Right Side (2) Install [2x]
- Hood Rear Outer Air Inlet Seal Retainer - Left Side and Right Side (1) - Install [2x]
- NOTE:
Left side shown, right side similar.
Air Inlet Grille Panel Extension- Left Side and Right Side (1) - Install [2x]
- Remove the masking tape from the top edge of the service part.
- Using a 50/50 mixture of isopropyl alcohol and clean drinkable water with a clean towel, remove any left over adhesive residue from the masking tape.
- NOTE:
Left side shown, right side similar.
Clean the windshield wiper transmission pivot shaft splines with a soft wire brush before installing the windshield wiper arm (3).
- Windshield Wiper Arm- Left Side and Right Side (3) - Install [2x]
- Windshield Wiper Arm Nut- Left Side and Right Side (2) - Install and tighten [2x] - Fastener Specifications
- Windshield Wiper Arm Finish Cap- Left Side and Right Side (1) - Install [2x]
If required, realign the windshield wipers to their respective alignment circles (1) on the windshield.
- Lubricate the windshield with clean washer fluid.
- Run the windshield wipers for two complete cycles then turn off the windshield wipers.
- Ensure the windshield wipers are in the full park position.
- Inspect the windshield wipers for proper position to the alignment circles (1) on the windshield.
Air Cleaner Outlet Duct (1) - Install
Retainer Spring (4) - Engage
- Air Cleaner Outlet Duct Clamp (3) - Tighten - Fastener Specifications
- Charge Air Bypass Valve Hose (2) - Install
- Charge Air Bypass Valve Hose Clamp (1) - Tighten - Fastener Specifications
Turbocharger Wastegate Actuator Vacuum Source Tube (2) - Install
- Turbocharger Wastegate Actuator Vacuum Source Tube (2) - Connect - Plastic Collar Quick Connect Fitting Service
- Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Charge Air Bypass Valve Vacuum Tank Tube (2) - Install
- Charge Air Bypass Valve Vacuum Tank Tube (2) - Connect - Plastic Collar Quick Connect Fitting Service
- Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Oil Filler Cap - Remove
- Intake Manifold Cover (2) - Install
- Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
- Oil Filler Cap - Install
Refer to Fastener Caution .
This is a push nut.