Installation Procedure
- NOTE:
Some components not shown for graphic clarity.
Charge Air Cooler Cover Seal (3) - Install NEW [2x]
- Intake Manifold Gasket (2) - Install NEW
- Charge Air Cooler Cover (1) - Install
- CAUTION:
Refer to Fastener Caution .
NOTE:Some components not shown for graphic clarity.
Charge Air Cooler Cover Bolt (2) - Install and hand tighten [12x]
- Charge Air Cooler Cover Bolt (2) - Tighten in sequence [12x] - Fastener Specifications
- Charge Air Cooler Bolt (1) - Install and hand tighten [2x]
- Charge Air Cooler Bolt (1) - Tighten in sequence [2x] - Fastener Specifications
- Connect the electrical connector.
Charge Air Cooler Inlet Air Tube Seal (4) - Install NEW
- Charge Air Cooler Inlet Pipe (3) - Install
- Charge Air Bypass Valve Tube Connector Clamp (2) - Tighten - Fastener Specifications
- Charge Air Cooler Inlet Air Tube Bolt (1) - Install and tighten [2x] - Fastener Specifications
Charge Air Bypass Valve (3) - Install
- Charge Air Bypass Valve Tube Connector Clamp (2) - Tighten - Fastener Specifications
- Charge Air Bypass Valve Hose Clamp (1) - Tighten - Fastener Specifications
Charge Air Cooler Inlet Air Tube Seal (4) - Install NEW
- Charge Air Cooler Inlet Pipe (3) - Install
- Charge Air Bypass Valve Tube Connector Clamp (2) - Tighten - Fastener Specifications
- Charge Air Cooler Inlet Air Tube Bolt (1) - Install and tighten [2x] - Fastener Specifications
Charge Air Bypass Valve (3) - Install
- Charge Air Bypass Valve Tube Connector Clamp (2) - Tighten - Fastener Specifications
- Charge Air Bypass Valve Hose Clamp (1) - Tighten - Fastener Specifications
Charge Air Cooler Coolant Pipe Seal (3) - Install NEW [4x]
- Supercharger Water Manifold Gasket (2) - Install NEW [2x]
- Supercharger Water Manifold (1) - Install
Charge Air Cooler Coolant Manifold Bolt (1) - Install and tighten [4x] - Fastener Specifications
Charge Air Cooler Coolant Hose (4) - Install
- Charge Air Cooler Coolant Hose Clamp (3) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Charge Air Cooler Coolant Hose (2) - Install
- Charge Air Cooler Coolant Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Turbocharger Wastegate Actuator Vacuum Tank (2) - Install
- Turbocharger Wastegate Actuator Vacuum Tank Bolt (1) - Install and tighten [2x] - Fastener Specifications
Electrical Connector (1) @ Charge Air Bypass Valve (2) - Connect
Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Connect - Plastic Collar Quick Connect Fitting Service
Electrical Connector (1) @ Charge Air Bypass Valve (2) - Connect
Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Connect - Plastic Collar Quick Connect Fitting Service
Turbocharger Wastegate Actuator Vacuum Source Tube @ Vacuum Pump - Connect - Plastic Collar Quick Connect Fitting Service
Charge Air Bypass Valve Vacuum Tank Tube (3) - Connect - Plastic Collar Quick Connect Fitting Service
Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (3) @ Auxiliary Air Cleaner Outlet Duct - Connect - Plastic Collar Quick Connect Fitting Service
Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Install and tighten [2x] - Fastener Specifications
- Connect the turbocharger wastegate regulator solenoid valve electrical connector.
Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Install and tighten [2x] - Fastener Specifications
- Connect the turbocharger wastegate regulator solenoid valve electrical connector.
Evaporative Emission Canister Purge Tube (1) - Install
- Evaporative Emission Canister Purge Tube (1) - Connect [2x] - Plastic Collar Quick Connect Fitting Service
Oil Filler Cap - Remove
- Intake Manifold Cover (2) - Install
- Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
- Oil Filler Cap - Install
- Fill the charge air cooling system. Refer to Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)