Removal Procedure
- Drain the charge air cooling system. Refer to Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
- Oil Filler Cap - Remove
Intake Manifold Cover Bolt (1) - Remove
- Intake Manifold Cover (2) - Remove
- Install the oil filler cap after removal of the intake manifold cover to prevent debris from falling into the engine.
Evaporative Emission Canister Purge Tube (1) - Disconnect [2x] - Plastic Collar Quick Connect Fitting Service
- Evaporative Emission Canister Purge Tube (1) - Remove
Disconnect the turbocharger wastegate regulator solenoid valve electrical connector.
- Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Remove [2x]
Disconnect the turbocharger wastegate regulator solenoid valve electrical connector.
- Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Remove [2x]
Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (3) @ Auxiliary Air Cleaner Outlet Duct - Disconnect - Plastic Collar Quick Connect Fitting Service
Charge Air Bypass Valve Vacuum Tank Tube (3) - Disconnect - Plastic Collar Quick Connect Fitting Service
Turbocharger Wastegate Actuator Vacuum Source Tube (1) @ Vacuum Pump - Disconnect - Plastic Collar Quick Connect Fitting Service
Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Disconnect - Plastic Collar Quick Connect Fitting Service
Electrical Connector (1) @ Charge Air Bypass Valve (2) - Disconnect
Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Disconnect - Plastic Collar Quick Connect Fitting Service
Electrical Connector (1) @ Charge Air Bypass Valve (2) - Disconnect
Turbocharger Wastegate Actuator Vacuum Tank Bolt (1) - Remove [2x]
- Turbocharger Wastegate Actuator Vacuum Tank (2) - Remove
Charge Air Cooler Coolant Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Charge Air Cooler Coolant Hose (2) - Remove
- Charge Air Cooler Coolant Hose Clamp (3) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Charge Air Cooler Coolant Hose (4) - Remove
Charge Air Cooler Coolant Manifold Bolt (1) - Remove [4x]
Supercharger Water Manifold (1) - Remove
- Supercharger Water Manifold Gasket (2) - Remove and DISCARD [2x]
- Charge Air Cooler Coolant Pipe Seal (3) - Remove and DISCARD [4x]
Charge Air Bypass Valve Hose Clamp (1) - Loosen
- Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
- Charge Air Bypass Valve (3) - Remove
Charge Air Cooler Inlet Air Tube Bolt (1) - Remove [2x]
- Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
- Charge Air Cooler Inlet Pipe (3) - Remove
- Charge Air Cooler Inlet Air Tube Seal (4) - Remove and DISCARD
Charge Air Bypass Valve Hose Clamp (1) - Loosen
- Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
- Charge Air Bypass Valve (3) - Remove
Charge Air Cooler Inlet Air Tube Bolt (1) - Remove [2x]
- Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
- Charge Air Cooler Inlet Pipe (3) - Remove
- Charge Air Cooler Inlet Air Tube Seal (4) - Remove and DISCARD
- NOTE:
Some components not shown for graphic clarity.
Disconnect the electrical connector.
- Charge Air Cooler Bolt (1) - Remove [2x]
- Charge Air Cooler Cover Bolt (2) - Remove [12x]
- NOTE:
Some components not shown for graphic clarity.
Charge Air Cooler Cover (1) - Remove
- Intake Manifold Gasket (2) - Remove and DISCARD
- Charge Air Cooler Cover Seal (3) - Remove and DISCARD [2x]
- NOTE:
Some components not shown for graphic clarity.
Positive Crankcase Ventilation Tube Connector (1) - Disconnect [2x] - Plastic Collar Quick Connect Fitting Service
- Positive Crankcase Ventilation Foul Air Tube (2) - Remove
Engine Rear Noise Shield Bolt (1) - Remove
Engine Rear Noise Shield Bolt (1) - Remove [2x]
- Retainer (2) - Unclip [3x]
- Wiring Harness (3) - Reposition
Fuel Pipe Shield (1) - Remove
Disconnect all electrical connectors.
- Lower Intake Manifold Bolt (1) - Remove [6x]
Intake Manifold (1) - Remove
- Lower Intake Manifold Gasket (2) - Remove and DISCARD [6x]
- CAUTION:
The Positive Crankcase Ventilation (PCV) line is tamper resistant and must always be replaced once it is removed. The fittings connected to the PCV line must also be replaced if they are damaged when the PCV line is removed. To reduce the risk of damage to the fittings, use a suitable cutting tool and carefully cut the connections away.
Using a suitable cutting tool, carefully cut the 2 positive crankcase ventilation tube connectors (1).
- Positive Crankcase Ventilation Fresh Air Tube (2) - Remove and DISCARD
Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (1) - Disconnect and reposition - Plastic Collar Quick Connect Fitting Service
- Air Cleaner Outlet Duct Clamp (2) - Loosen
Charge Air Bypass Valve Hose Clamp (1) - Loosen
- Charge Air Bypass Valve Hose (2) - Reposition
- Retainer Spring (3) - Disengage
Auxiliary Air Cleaner Outlet Duct (1) - Remove
Air Cleaner Outlet Duct Bracket Bolt (1) - Remove [2x]
- Retainer (2) - Remove [2x]
- Oil Level Indicator Tube (3) - Reposition
Air Cleaner Outlet Resonator Bracket (1) - Remove
- NOTE:
Replace only the components necessary to complete the repair.
Disconnect the ignition coil electrical connector.
- Ignition Coil Bolt (1) - Remove
- Ignition Coil (2) - Remove
- NOTE:
Some components not shown for graphic clarity.
Electrical Connector (1) - Disconnect
- Engine Wiring Harness Retainer (2) - Remove [10x]
- Engine Wiring Harness (3) - Reposition
- NOTE:
Some components not shown for graphic clarity.
Camshaft Housing Cover Bolt (1) - Remove [15x]
- NOTE:
Some components not shown for graphic clarity.
Camshaft Cover (1) - Remove
- Camshaft Cover Seal (2) - Remove and DISCARD
Rotate the oil filler tube (1) counterclockwise and remove from the camshaft cover.
Inspect the oil filter tube seal (2) on the oil filler tube (1) and replace as necessary.
EN-46101 Spark Plug Tube Seal Guides (1) - Install [3x]
- Clean the mating surface of the cylinder head and the camshaft cover.