Removal Procedure
- Drain the charge air cooling system. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716) , or Cooling System Draining and Filling (LSY with V03 GE 47716) , or Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
- Oil Filler Cap - Remove
Intake Manifold Cover Bolt (1) - Remove
- Intake Manifold Cover (2) - Remove
- Install the oil filler cap after removal of the intake manifold cover to prevent debris from falling into the engine.
Evaporative Emission Canister Purge Tube (1) - Disconnect [2x] - Plastic Collar Quick Connect Fitting Service
- Evaporative Emission Canister Purge Tube (1) - Remove
Disconnect the turbocharger wastegate regulator solenoid valve electrical connector.
- Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Remove [2x]
Disconnect the turbocharger wastegate regulator solenoid valve electrical connector.
- Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Remove [2x]
Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (3) @ Auxiliary Air Cleaner Outlet Duct - Disconnect - Plastic Collar Quick Connect Fitting Service
Charge Air Bypass Valve Vacuum Tank Tube (3) - Disconnect - Plastic Collar Quick Connect Fitting Service
Turbocharger Wastegate Actuator Vacuum Source Tube (1) @ Vacuum Pump - Disconnect - Plastic Collar Quick Connect Fitting Service
Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Disconnect - Plastic Collar Quick Connect Fitting Service
Electrical Connector (1) @ Charge Air Bypass Valve (2) - Disconnect
Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Disconnect - Plastic Collar Quick Connect Fitting Service
Electrical Connector (1) @ Charge Air Bypass Valve (2) - Disconnect
Turbocharger Wastegate Actuator Vacuum Tank Bolt (1) - Remove [2x]
- Turbocharger Wastegate Actuator Vacuum Tank (2) - Remove
Charge Air Cooler Coolant Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Charge Air Cooler Coolant Hose (2) - Remove
- Charge Air Cooler Coolant Hose Clamp (3) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Charge Air Cooler Coolant Hose (4) - Remove
Charge Air Cooler Coolant Manifold Bolt (1) - Remove [4x]
Supercharger Water Manifold (1) - Remove
- Supercharger Water Manifold Gasket (2) - Remove and DISCARD [2x]
- Charge Air Cooler Coolant Pipe Seal (3) - Remove and DISCARD [4x]
Charge Air Bypass Valve Hose Clamp (1) - Loosen
- Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
- Charge Air Bypass Valve (3) - Remove
Charge Air Cooler Inlet Air Tube Bolt (1) - Remove [2x]
- Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
- Charge Air Cooler Inlet Pipe (3) - Remove
- Charge Air Cooler Inlet Air Tube Seal (4) - Remove and DISCARD
Charge Air Bypass Valve Hose Clamp (1) - Loosen
- Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
- Charge Air Bypass Valve (3) - Remove
Charge Air Cooler Inlet Air Tube Bolt (1) - Remove [2x]
- Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
- Charge Air Cooler Inlet Pipe (3) - Remove
- Charge Air Cooler Inlet Air Tube Seal (4) - Remove and DISCARD
- NOTE:
Some components not shown for graphic clarity.
Disconnect the electrical connector.
- Charge Air Cooler Bolt (1) - Remove [2x]
- Charge Air Cooler Cover Bolt (2) - Remove [12x]
- NOTE:
Some components not shown for graphic clarity.
Charge Air Cooler Cover (1) - Remove
- Intake Manifold Gasket (2) - Remove and DISCARD
- Charge Air Cooler Cover Seal (3) - Remove and DISCARD [2x]
- NOTE:
Some components not shown for graphic clarity.
Positive Crankcase Ventilation Tube Connector (1) - Disconnect [2x] - Plastic Collar Quick Connect Fitting Service
- Positive Crankcase Ventilation Foul Air Tube (2) - Remove
Engine Rear Noise Shield Bolt (1) - Remove
Engine Rear Noise Shield Bolt (1) - Remove [2x]
- Retainer (2) - Unclip [3x]
- Wiring Harness (3) - Reposition
Fuel Pipe Shield (1) - Remove
- Disconnect all electrical connectors.
- Lower Intake Manifold Bolt (1) - Remove [6x]
Intake Manifold (1) - Remove
- Lower Intake Manifold Gasket (2) - Remove and DISCARD [6x]
- WARNING:
The noise cancelling foam component MUST be replaced if it has been exposed to engine fluids. Failure to replace the noise cancelling foam component that has been exposed to engine fluids may result in an engine fire resulting in catastrophic engine damage, and possible injury or death.
Fuel Injection Fuel Rail Noise Shield (1) - Remove