Installation Procedure
- The splined portion of the driven plate protrudes out of the plate more on one side than the other. The side that protrudes out more is the transmission side.
Install the driven plate (3) to the flywheel.
- Install the clutch pressure plate (2) to the dowel pins on the flywheel.
Ensure all three dowel pins (1) are visibly seated through the clutch cover dowel pin alignment holes.
- Use a commercially available universal clutch alignment tool to align the clutch driven plate (2) to the center of the engine crankshaft.
If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Clutch Pressure Plate Bolt (1) - Install NEW and hand tighten [6x]
- Clutch Pressure Plate Bolt (1) - Tighten in sequence [6x] - Fastener Specifications
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CAUTION:
Refer to Fastener Caution .
NOTE:Bolts need to be tightened in the sequence shown in illustration, starting with the number one and following in numerical order.
Tighten the 6 clutch pressure plate bolts using the following sequence:
- Tighten all the clutch pressure plate bolts in sequence and evenly to 15 N.m (11 lb ft).
- Tighten all the clutch pressure plate bolts in sequence and evenly to 35 N.m (26 lb ft).
- Tighten all the clutch pressure plate bolts in sequence and evenly to 70 N.m (52 lb ft).
- Remove the commercially available clutch alignment tool.
Remove the EN-46106 Flywheel Holding Tool (1).
- Install the manual transmission to the vehicle. Manual Transmission Removal and Installation
- Perform the excessive clutch slip data reset. Excessive Clutch Slip Data Reset
When the clutch driven plate requires replacement, the engine flywheel must also be replaced along with the clutch pressure plate as an assembly.
Refer to Fastener Caution .