Front Output Shaft And Input Shaft Cleaning And Inspection

WARNING: This page is about a different variant/trim than selected.

Fig 1: Front Output Shaft And Input Shaft Cleaning And Inspection Points

Courtesy of GENERAL MOTORS COMPANY

Callout	Component Name
Preliminary Procedure Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the damage cannot be repaired, replace the component or sub-component as indicated. Clean all components in cleaning solvent and air dry.
1	Transfer Case Input Shaft Seal Surface NOTE: Inspect for pitting, excessive wear or damage.
2	Transfer Case Input Shaft Bearing Surface NOTE: Inspect for excessive wear, damage or if the bearing has spun on the shaft.
3	Transfer Case Input Shaft Planetary Teeth NOTE: Inspect for broken, damaged or debris embedded in the root of the teeth.
4	Transfer Case Input Shaft Pilot Bearing Surface NOTE: If the bearing is removed, inspect for excessive wear, damage, or if the bearing has spun in the bore.
5	Transfer Case High/Low Clutch Engagement Teeth NOTE: Inspect the engagement teeth for chips or excessive wear.
6	Transfer Case Input Shaft Pilot Bearing Assembly Procedure Replace the bearing if roughness, brinelling, or pitting is detected. Refer to Input Shaft Pilot Bearing Replacement .
7	Transfer Case Input Shaft Pilot Bearing Assembly Retaining Ring (HD only)
8	Transfer Case Front Output Shaft Front Bearing Assembly Procedure Replace the bearing if roughness, brinelling, or pitting is detected. Refer to Front Output Shaft Front and Rear Bearing Replacement .
9	Transfer Case Front Output Shaft Seal Surface NOTE: Inspect for pitting, excessive wear or damage.
10	Transfer Case Front Output Shaft Front Bearing Surface NOTE: If the bearing is removed, inspect for excessive wear, damage or if the bearing has spun on the shaft.
11	Transfer Case Front Output Shaft Driven Sprocket Engagement Splines NOTE: Witness marks at the location of the sprocket is normal.
12	Transfer Case Front Output Shaft Rear Bearing Surface NOTE: If the bearing is removed, inspect for excessive wear, damage or if the bearing has spun on the shaft.
13	Transfer Case Front Output Shaft Hole Plug Procedure Replace the plug if removed. Refer to Front Output Shaft Front and Rear Bearing Replacement .
14	Transfer Case Front Output Shaft Rear Bearing Assembly Procedure Replace the bearing if roughness, brinelling or pitting is detected. Refer to Front Output Shaft Front and Rear Bearing Replacement .