Removal Procedure
WARNING: This page is about a different car, the 2018 Chevrolet Suburban 3500 HD. However, it is still accessible from the selected car via links, so may be relevant.
- Place the hood in the service position. Refer to Hood Service Positioning
- Remove the front end upper tie bar support. Refer to Front End Upper Tie Bar Support Replacement
- Remove the air conditioning condenser. Refer to Air Conditioning Condenser Replacement (L96)
- Remove the intake manifold. Refer to Intake Manifold Replacement
- Remove the radiator vent inlet hose (2) from the radiator inlet hose clip (3).
- Reposition the radiator vent inlet hose clamp (1) at the air bleed pipe.
- Remove the radiator vent inlet hose (2) from the air bleed pipe and reposition.
- Reposition the radiator inlet hose clamp (3) at the water pump.
- Remove the radiator inlet hose from the water pump.
- Reposition the radiator outlet hose clamp at the water pump.
- Remove the radiator outlet hose from the water pump.
- Remove the heater inlet hose. Refer to Heater Inlet Hose Replacement (L96)
- Remove the radiator surge tank outlet hose. Refer to Radiator Surge Tank Outlet Hose Replacement (L96)
- Disconnect the engine harness electrical connector (1) from the oil pressure sensor.
- Disconnect the engine harness electrical connector (2) from the lifter oil manifold.
- Remove the engine ground strap bolt from the cowl rear of the left cylinder head and reposition the ground strap.
- Remove the engine harness ground bolt from the right cylinder head and reposition the ground strap.
- Remove the negative battery cable terminal (2) and the engine harness ground (3) from the right cylinder head.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle
- Remove the engine harness clip (3) from the transmission oil cooler line bracket.
- Remove the transmission oil cooler line clip bolt from the oil pan, if equipped.
- Disconnect the engine harness electrical connector (1) from the A/C refrigerant pressure sensor.
- Remove the starter motor. Refer to Starter Replacement (L96)
- Disconnect the coolant heater cord from the coolant heater, if equipped.
- Lower the vehicle.
- Remove the generator. Refer to Generator Replacement (L96)
- Remove the generator and power steering pump bracket bolts.
- Position the generator and power steering pump bracket (with power steering pump) aside.
- Remove the air conditioning compressor. Refer to Air Conditioning Compressor Replacement (L96)
- Remove the transmission oil level indicator tube nut (1).
- Remove the transmission oil level indicator tube.
- Remove the negative battery cable fastener at the right side of the transmission bell housing and reposition the cable.
- Raise the vehicle.
- Remove the engine shield bolts and shield.
- Remove the oil pan skid plate bolts and plate, if equipped.
- Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement
- Remove the catalytic converter. Refer to Three-Way Catalytic Converter Replacement
- Remove the flywheel to torque converter bolts.
- Disconnect the bank two oxygen wire harness from the frame rail and cowl.
- Lower the transmission. Refer to Transmission Support Crossmember Replacement (2WD)Transmission Support Crossmember Replacement (4WD)
- Remove the transmission heat shield. Refer to Transmission Heat Shield Replacement
- Disconnect the transmission electrical connector at the transmission and position harness to the left side of the engine.
- Lower the vehicle.
- Detach the transmission harness at the back of the engine, position the transmission and bank two wiring harnesses on the engine.
- Remove the fuel/evaporative emission (EVAP) pipe bracket nut from the transmission stud (typical installation shown).
- Remove the fuel/EVAP pipe bracket from the stud. Reposition the bracket out of the way.
- Remove the transfer case vent hose bracket (2) nut from the stud, if equipped.
- Reposition the transfer case vent hose bracket and hose out of the way, if equipped.
- Remove the transmission bolts/studs.
- If equipped with a manual transmission, remove the transmission and the clutch housing.
- If equipped with automatic transmission, install the crossmember. Refer to Transmission Support Crossmember Replacement (2WD)Transmission Support Crossmember Replacement (4WD)
- If equipped with automatic transmission, remove the two lower transmission to engine bolts.
- Lower the vehicle.
- Remove the ignition coil, as required for the proper fit of the EN-41798 engine lifting brackets before lifting the engine. Ignition Coil Replacement
- Remove the left side engine mount bracket bolts (1). Refer to Engine Mount Replacement - Left Side (Two Wheel Drive) Engine Mount Replacement - Left Side (Four Wheel Drive)
- Remove the right side engine mount bracket bolts (1). Refer to Engine Mount Replacement - Right Side (Two Wheel Drive) Engine Mount Replacement - Right Side (Four Wheel Drive)
- Install the EN-41798
engine lifting brackets to the cylinder heads.
Tighten
- Tighten the M8 engine lift bracket bolts to 25 N.m (18 lb ft).
- Tighten the M10 engine lift bracket bolts to 50 N.m (37 lb ft).
- If equipped with CNG, disconnect the two engine harness connectors at the left frame rail by the CNG control module.
- Disconnect the ECM electrical connectors. Refer to Engine Control Module Replacement
- Remove the right side front fender rear upper brace. Refer to Front Fender Rear Upper Brace Replacement
- Disconnect the lever lock connector at the underhood electrical center.
- If equipped, detach the vent hose from the wiring harness at the underhood center.
- Remove the underhood fuse block battery positive cable cover (1).
- Remove the battery positive cable fastener (2) and remove the battery positive cable (3)
- Remove the underhood electrical center. Refer to Underhood Electrical Center or Junction Block Replacement
- Detach the engine wiring harness from the underhood electrical center and position harness on engine.
- Position and install an engine hoist to the J-41798 engine lifting brackets.
- Install a floor jack under the transmission for support.
- Remove the engine from the vehicle.
- Install the EN-21366 converter holding strap to the transmission in order to hold the torque converter.
- Position and install the engine onto an engine stand.
- Remove the engine hoist. from the J-41798 engine lifting brackets.
- Remove the EN-41798 engine lifting brackets from the engine.
- Transfer parts as necessary.
CAUTION:
Refer to Fastener Caution .