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Oil Pan Cleaning And Inspection

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    Fig 1: Oil Filter Fitting
    GM1658160Courtesy of GENERAL MOTORS COMPANY
  1. Remove the oil filter fitting (438), as required.
  2. Fig 2: Oil Pressure Relief Valve Components
    GM1658301Courtesy of GENERAL MOTORS COMPANY
  3. Remove the active fuel management oil pressure relief valve (455) and washer.
  4. Inspect the oil pressure relief valve for proper operation. Lightly depress the valve (2). The valve spring (1) should seat the valve to the proper closed position.
  5. Fig 3: Baffle And Bolts
    GM1658299Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some oil pan baffles may have been attached to the oil pan with rivets. After cleaning the oil pan, if debris is present and cannot be completely removed, oil pan replacement may be necessary.

  6. Remove the bolts (427) and baffle (428).
  7. Fig 4: Oil Pan Cover, Bolts And Gasket
    GM1658297Courtesy of GENERAL MOTORS COMPANY
  8. Remove the oil pan cover (434), bolts (435), and gasket (433).
  9. Clean the oil pan in solvent.
  10. WARNING:

    Refer to Safety Glasses Warning .

  11. Dry the oil pan with compressed air.
  12. Fig 5: Identifying Oil Pan Inspection Areas
    GM2235168Courtesy of GENERAL MOTORS COMPANY
  13. Inspect the oil pan for the following conditions:
    • Damaged gasket surfaces (1)
    • Restrictions within the oil passages (2) of the pan
    • Damaged oil filter seal surface (3)
  14. Fig 6: Oil Pan Cover, Bolts And Gasket
    GM1658297Courtesy of GENERAL MOTORS COMPANY
  15. Install the oil pan cover (434), gasket (433), and bolts (435).
  16. CAUTION:

    Refer to Fastener Caution .

  17. Tighten the oil pan cover bolts (435) to 9 N.m (80 lb in).
  18. Fig 7: Baffle And Bolts
    GM1658299Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some oil pan baffles may have been attached to the oil pan with rivets. After cleaning the oil pan, if debris is present and cannot be completely removed, oil pan replacement may be necessary.

  19. Install the oil pan baffle (428) and bolts (427).
  20. Tighten the oil pan baffle bolts (427) to 9 N.m (80 lb in).
  21. Fig 8: Oil Pressure Relief Valve Components
    GM1658301Courtesy of GENERAL MOTORS COMPANY
  22. Install the active fuel management oil pressure relief valve (455) and tighten to 27 N.m (20 lb ft).
  23. Fig 9: Oil Filter Fitting
    GM1658160Courtesy of GENERAL MOTORS COMPANY
  24. Install the oil filter fitting (438), as required, and tighten to 55 N.m (40 lb ft).