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Fuel Rail And Injectors Installation

WARNING: This page is about a different car, the 2018 Chevrolet Suburban 3500 HD. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Fuel Injector Components
    GM1401978Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    DO NOT use the fuel injector O-ring seals again. Install NEW fuel injector O-ring seals during assembly.

  1. Lubricate the NEW fuel injector O-ring seals (532, 534) with clean engine oil.
  2. Install the O-ring seals to the fuel injectors.
  3. Install the fuel injectors (533) and retainers (521).
  4. Fig 2: Fuel Rail And Bolts
    GM1401976Courtesy of GENERAL MOTORS COMPANY
  5. Install the fuel rail assembly (510) to the manifold. Push firmly on both sides of the rail until all the injectors have entered their bores.
  6. Apply a 5 mm (0.2 in) band of threadlock to the threads of the fuel rail bolts. Adhesives, Fluids, Lubricants, and Sealers 
  7. CAUTION:

    Refer to Fastener Caution .

  8. Install the fuel rail bolts (511) and tighten to 10 N.m (89 lb in).
  9. Fig 3: EVAP Canister Purge Solenoid Valve And Tubes
    GM1401970Courtesy of GENERAL MOTORS COMPANY
  10. Install the evaporative emission (EVAP) canister purge solenoid valve (730) and tubes (729, 735).
  11. Fig 4: Fuel Rail Stop Bracket And Bolt
    GM260098Courtesy of GENERAL MOTORS COMPANY
  12. Install the fuel rail stop bracket and bolt and tighten to 50 N.m (37 lb ft).