4HI Mode Power Flow
| Callout | Component Name |
|---|---|
| 1 | Input Shaft |
| 2 | Control Actuator Lever |
| 3 | Clutch Pack |
| 4 | Drive Chain |
| 5 | Rear Output Shaft |
| 6 | Actuator Shaft Gear |
| 7 | Front Output Shaft |
| 8 | Actuator Cam |
In the 4HI mode, the power flow to the rear propshaft (9) is the same as it is in the 2WD mode. To deliver power flow to the front propshaft (15) during the 4HI position, the transfer case control module commands the 2/4 wheel drive actuator assembly (13) to apply the clutch to a calibrated torque. The 2/4 wheel drive actuator assembly (13) turns the control actuator shaft. A brake in the 2/4 wheel drive actuator assembly (13) holds the control actuator shaft in the full clutch position. The control actuator shaft is cam designed and the cam action moves the control actuator lever (12). The control actuator lever (12) pivots against the control lever (17) and moves toward the clutch pressure plate (4), to engage the clutch (5). As more pressure is applied to the clutch pressure plate (4), the clutch discs (5) are compressed. Using inner clutch discs, which are engaged with the clutch hub, and the outer clutch discs, which are engaged with the clutch housing (6), the power flow is delivered to the clutch housing (6). The clutch hub is splined to the rear output shaft (8), and the clutch housing (6) rotates on a needle bearing on the rear output shaft (8). The chain drive sprocket (7) is splined to the clutch housing (6). The power flows from the drive sprocket (7), through the chain (10), to the chain driven sprocket. The driven sprocket is splined to the front output shaft (14). The power flow is delivered to the front propshaft (15) through the front output shaft (14).