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Component Replacement - Heavy Duty Conversion from First Design to Second Design

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Fig 1: Heavy Duty Conversion from First Design to Second Design
GM3766524Courtesy of GENERAL MOTORS COMPANY

It is possible to repair a first-design HD assembly using second-design HD components. Refer to the parts catalog and the Parts Identification Tables above for component part number clarification.

When servicing a first-design HD assembly with HD second-design components, the following components MUST be replaced as a group:

  1. Front Case Half Assembly - with internal gear and retaining ring
  2. Locking Plate
  3. Thrust Washer (front)
  4. Input Shaft
  5. Pilot Bearing
  6. Thrust Washer (rear)
  7. Planetary Carrier Assembly
  8. High/Low Clutch
  9. Thrust Washer
  10. High/Low Planetary Carrier Assembly
  11. High/Low Clutch