Circuit/System Testing
NOTE:
- Circuit/System Verification must be performed before proceeding with Circuit/System Testing.
- If equipped, the following tests can be performed at an inline connector. See schematics for the corresponding terminals to test at.
- Ignition OFF, disconnect the harness connector at the B46A primary and B46B secondary fuel level sensor.
- Ignition OFF for 60 seconds, test for less than 5 Ω between the low reference circuit terminals listed below and ground.
- Primary terminal 1
- Secondary terminal A
- If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the K20 ECM.
- Ignition ON, test for 4.8-5.2 V between the signal circuit terminals listed below and ground.
- Primary terminal 1
- Secondary terminal A
- If less than the specified range, test the signal circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the K20 ECM.
- If greater than the specified range, test the signal circuit for a short to voltage. If the circuit tests normal, replace the K20 ECM.
- Install a jumper wire between the signal circuit terminal 1 and A.
- Install the Instrument Panel Tester between the jumped signal circuits and the low reference circuit. Verify the Instrument Panel Tester resistance is set at 40-250 Ω before turning the ignition ON.
- If not displaying the specified range, test both signal circuits for an open/high resistance. If the circuits test normal, replace the ECM.
- Ignition ON, verify that the scan tool Fuel Tank Level Remaining parameter varies between 5 and 95 percent as the Instrument Panel Tester resistance is varied between 40 and 250 Ω.
- If not within the specified range, replace the K20 ECM.
- While varying the Instrument Panel Tester resistance between 40 and 250 Ω verify the fuel gauge moves between empty and full.
- If not within the specified range, replace the fuel gauge.
- If all circuits test normal, perform the fuel level sensor component test before replacing the appropriate fuel level sensor.