Diagnostic Aids
For Warranty repairs -
You must use regionally required battery test equipment for warranty repairs.
For accurate test results the battery must be disconnected from the vehicle and the equipment connected directly to the battery posts. When setting up the equipment, select "Out of Vehicle" and then the correct battery type (Flooded or AGM) and rated CCA (both from the battery label) must be entered.
- Failure to obtain the correct connections during the test may result in a failed test on a good battery.
- Use the Out of Vehicle test (both batteries disconnected with test equipment connected directly to the post) test for each battery when testing a vehicle with dual batteries.
Follow these instructions in order to avoid an incorrect diagnosis because of connections:
- If testing the vehicle with the battery cables still connected, wiggle the battery tester clips on the terminal. This may cut through any coating or through any oxidation that may be present on the terminal.
- If correct connections to the battery terminals in the vehicle are in doubt, perform the following steps:
- Disconnect the negative battery cable.
- Disconnect the positive battery cable.
- Follow the instructions for testing a removed battery.
- If the tester displays a REPLACE BATTERY or BAD CELL-REPLACE result for a battery tested in the vehicle with the battery cables connected, perform the following steps:
- Disconnect the negative battery cable.
- Disconnect the positive battery cable.
- Follow the instructions for testing a removed battery.
- Replace the battery only if the second test shows a REPLACE BATTERY or BAD CELL-REPLACE result.
Use the test code from the second test for any warranty purposes.
NOTE:Always write the test code displayed by the tester on the repair order for any warranty purposes. The number is a unique code that describes the test data for a particular battery at a particular time. The test code may occasionally repeat when you retest the same battery. More often, each test will result in a different code. Use the test code from the second, or Out of Vehicle test.