Rear Case Half
WARNING: This page is about a different variant/trim than selected.
- Clean the rear case half in cleaning solvent and air dry.
- Remove the sealer from the case sealing surfaces.
- Inspect the case for being broken or cracked.
- Replace the case if it is broken or cracked.
- Inspect the sealing surfaces (1) for damage.
- Repair small scratches or nicks with a soft stone.
- Inspect the case threaded bolt holes for damage.
- Repair any damaged threads.
- Inspect the front output shaft rear bearing bore (2) for the following conditions:
- Spun bearing
- Cracks
- Inspect the rear output shaft rear bearing bore (4) for the following conditions:
- Spun bearing
- Cracks
- Replace the case if the bearing has spun. Refer to Transfer Case Disassemble , and Transfer Case Assemble .
- Inspect the retaining ring (5) for the rear output shaft rear bearing for being bent or twisted.
- Replace a faulty retaining ring.
- Inspect the rear output shaft bushing (3) for scoring or wear.
- Replace the case if the rear output shaft bushing is faulty. Refer to Transfer Case Disassemble , and Transfer Case Assemble .
- Replace the case if the control actuator lever shaft bore is faulty. Refer to Transfer Case Disassemble , and Transfer Case Assemble .
CAUTION:
Refer to Machined Surface Damage Caution .