Special Tools
DT-47825 Control Solenoid Test Kit
| Callout | Component Name |
|---|---|
| 1 | Filter Plate Assembly |
| 2 | Control Solenoid Valve Assembly |
| 3 | DT-47825 Control Solenoid Test Plate |
| 4 | Air Connection Port |
| 5 | Transmission 16-Way Pass-Through Connector |
| 6 | Electrical Connector Slide Lock |
The purpose of this procedure is to test the functionality of the control solenoid (w/body and TCM) valve assembly solenoids for a gross stuck open or stuck closed condition, or a faulty transmission fluid pressure (TFP) switch. DT-47825 is bolted to the control solenoid (w/body and TCM) valve assembly on the valve body mounting surface. Pressurized air is passed into the aluminum test block, through the control solenoid (w/body and TCM) valve assembly solenoid passage and back to the outlet port on the test block. A scan tool is used to command the solenoids ON and OFF. While observing the airflow, one can determine the valve functionality. The recommended shop air pressure for this test is regulated to 90-100 psi.
Preliminary Procedures
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
- Remove the transmission fluid pan and filter. Refer to Transmission Fluid Pan Replacement and Automatic Transmission Fluid Filter and Auxiliary Fluid Pump Filter Replacement .
- Remove the transmission electrical connector. Refer to Automatic Transmission Electrical Connector Passage Sleeve Replacement .
- Remove the control solenoid (w/body and TCM) valve assembly from the transmission. Refer to Control Solenoid Valve and Transmission Control Module Assembly Replacement .
- Perform the Control Solenoid Valve and Transmission Control Module Assembly Inspection procedure.
| Callout | Component Name |
|---|---|
| 1 | Regulated Air Supply |
| 2 | Test Ports |
| 3 | Scan Tool |
| 4 | Test Pressure Gage |
| 5 | Electrical Connector Sleeve |
- Align and install the electrical connector sleeve to the control solenoid (w/body and TCM) valve assembly and secure with the connector slide lock.
- If necessary, clean each side of the filter plate assembly and install the filter plate assembly back on the control solenoid (w/body and TCM) valve assembly. Clean the mounting surface of the DT-47825 .
- Bolt the DT-47825 to the control solenoid (w/body and TCM) valve assembly mounting surface. Use the bolts and washers supplied with the tool to attach the test block. Tighten the bolts to 5 N.m (44 lb in).
- Connect the test harness supplied with the DT-47825 to the vehicle harness and to the control solenoid (w/body and TCM) valve assembly. Engage the connector locks.
- Turn the ignition ON.
- Cover the DT-47825 test block ports with a shop towel. Transmission fluid may exit these ports when the solenoids are commanded ON.
- Connect regulated shop air to the DT-47825 air inlet. Do not exceed the recommended air pressure of 620.5-689.4 Kpa (90-100 psi).
- With a scan tool, in the Hybrid Control Module Special Functions menu, command the Aux. Trans. Pump Speed to 75 percent for 5 seconds. Failure to command the Aux. Trans. Pump Speed to 75 percent for 5 seconds will prevent the Shift Solenoid 1 from functioning correctly during testing. Do not turn off the ignition for the remainder of these tests.
- With the ignition ON and the scan tool communicating with the vehicle, command the solenoid in question On and Off. Observe the airflow at the appropriate test port for a change as you command the solenoid. Refer to Control Solenoid (w/Body and TCM) Valve Assembly Solenoid Performance Test Plate to Component Identification table below for correct solenoid function and test plate port connections for the solenoid being tested.
- The solenoid should allow air pressure to flow or prevent air pressure flow depending on the solenoid state. The test results are read on the pressure gage.
- Command the solenoid valve On and Off several times to determine the condition of the solenoid in question. Release the test air pressure from the pressure the gage between solenoid tests.
| Component | Port On Test Block | Ignition ON, Engine OFF Normal State | Commanded State | |
|---|---|---|---|---|
| Line PC Solenoid | A | No PSI flow to gage | Increase/Decrease Approximately 68-103 Kpa (10-15 psi) per command | |
| PC Solenoid 2 | D, G, H | No PSI flow | On - Full PSI flow | Off - No PSI flow |
| PC Solenoid 3 | C, H | No PSI flow | On - Full PSI flow | Off - No PSI flow |
| PC Solenoid 4 | D, E, H | No PSI flow | On - Full PSI flow | Off - No PSI flow |
| PC Solenoid 5 | F | No PSI flow to gage | On - Full PSI flow to gage | Off - No PSI flow to gage |
| PC Solenoid 6 - Not Used, cannot be commanded with the scan tool | B | No PSI flow | On - Full PSI flow | Off - No PSI flow |
| Shift Solenoid 1 | H | No PSI flow | On - Full PSI flow | Off - No PSI flow |
| Shift Solenoid 2 | D | No PSI flow | On - Full PSI flow | Off - No PSI flow |