Clutch Assembly Installation

WARNING: This page is about a different car, the 2009 GMC Yukon, 2009 Chevrolet Tahoe, 2009 Chevrolet Suburban, and 2009 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Clutch Assembly Installation

Courtesy of GENERAL MOTORS CORP.

Callout	Component Name
1	Transfer Case Rear Output Shaft
2	Transfer Case Control Actuator Lever Thrust Bearing Assembly
3	Transfer Case Control Lever
4	Transfer Case Control Actuator Lever Bearing Assembly
5	Transfer Case Control Actuator Lever Ball (Qty: 3)
6	Transfer Case Control Actuator Lever Assembly
7	Transfer Case Control Actuator Lever Thrust Bearing Assembly
8	Transfer Case Control Actuator Lever Washer
9	Transfer Case Four Wheel Drive Clutch Pressure - Apply - Plate Tip: Ensure the control actuator lever washer is seated into the apply plate groove.
10	Transfer Case Four Wheel Drive Clutch Pressure Plate Spring (Qty: 4)
11	Transfer Case Four Wheel Drive Clutch Hub
12	Transfer Case Four Wheel Drive Clutch Shim Tip: Use a 3 mm (0.118 in) shim as a base to do the initial measurements with, this shim may be changed in the following steps depending on the results of the stack clearance. Use the original shim if reassembling a transfer case. This shim may be changed in the following steps depending on the results of the stack clearance.
13	Transfer Case Two/Four Wheel Drive Clutch Retaining Ring Tip: If the clutch shim is not seated against the retaining ring, replace the clutch pressure plate springs.