Removal Procedure
WARNING: This page is about a different variant/trim than selected.
- Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle .
- Remove the transfer case shield, if equipped. Refer to Transfer Case Shield Replacement .
- Remove the rear propeller shaft. Refer to Rear Propeller Shaft Replacement .
- Remove the front propeller shaft. Refer to Front Propeller Shaft Replacement .
- Drain the fluid from the transfer case.
- Support the transmission with a suitable jack stand.
- Remove the transmission mount nuts and bolts.
- Remove the crossmember bolts.
- Remove the crossmember.
- Remove the transmission mount.
- Install a suitable transmission jack to the transfer case.
- Remove the transfer case adapter nuts.
- Remove the fuel pipe bracket from the studs.IMPORTANT: Pull straight back on the transfer case in order to position the transfer case so that it can be rotated parallel to the transmission.
- Remove the transfer case from the adapter.
- Rotate the transfer case so that it is perpendicular to the torsion bar mounting bracket.
- Lower the transfer case.
- Remove the gasket from the transfer case.
- Remove the transfer case from the transmission jack.