Connecting Rod Final Assembly Procedure
WARNING: This page is about a different variant/trim than selected.
- Remove the connecting rod bolts.
- Remove the connecting rod cap.
- Install the EN 46121 into the connecting rod bolt holes.
- Back the connecting rod away from the crankshaft in order to allow for lubricant application.
- Coat the crankshaft connecting rod bearing journal and installed connecting rod bearings with GM crankshaft prelube GM P/N 1052367, (Canadian P/N 992869), or equivalent.
- Guide the connecting rod onto the crankshaft connecting rod bearing journal.
- Remove the EN 46121 from the connecting rod bolt holes.
- Install the connecting rod end cap on its original connecting rod making sure the bearing lock tangs are aligned on the same side of the rod.
- When properly installed, the connecting rod bearing cap notches should be paired, as shown, on the crankpin.
- Lubricate the NEW connecting rod bolts with engine oil and install in the connecting rod.
Tighten: Tighten the NEW connecting rod bolts to 30 N.m (22 lb ft).
- Loosen the connecting rod bolts until the torque reading is zero.
- Re-tighten the connecting rod bolts.
- First Pass
Tighten: Tighten the connecting rod bolts to 25 N.m (18 lb ft).
- Final Pass
Tighten: Tighten the connecting rod bolts an additional 110 degrees using the J 45059 .
- First Pass
- During and after installation, ensure each piston is positioned properly in the correct cylinder.
- Repeat these procedures for the piston/connecting rod assembly that is using the common crankshaft connecting rod journal.
- Measure the connecting rod side clearance between the 2 connecting rods that share the common crankshaft connecting rod journal.
- Compare the measurements with the engine mechanical specifications. Refer to Engine Mechanical Specifications .
- If the connecting rods do not provide the proper crankshaft side clearance inspect for the following conditions:
- If the clearance is too tight, ensure the connecting rods are not binding and can slide parallel to the crankpin. Re-measure the connecting rod widths for the correct specified size. If the connecting rods are incorrectly sized, replace the connecting rods.
- If the clearance is too loose, re-measure the connecting rod widths for the correct specified size. If the connecting rods are incorrectly sized, replace the connecting rods.
- Repeat these procedures for the remaining piston/connecting rod assemblies using the J 39946 in order to rotate the crankshaft.
NOTE:
Refer to Fastener Notice
.
IMPORTANT:
DO NOT reuse the old connecting rod bolts.