Crankshaft Removal Procedure
WARNING: This page is about a different variant/trim than selected.
- Before removing the crankshaft, measure the crankshaft end play using the following procedure:
- Reinstall the lower crankcase.
- Place a dial indicator at the crankshaft nose.
- Gently force the crankshaft to the extreme front and rear positions with a pry tool while monitoring the movement of the dial indicator.
- The crankshaft end play should not exceed 0.05-0.5 mm (0.002-0.020 in).
- If the specifications are exceeded, replace the thrust bearing.
- If a new thrust bearing does not bring the tolerances within specification, replace the crankshaft.
- Remove the lower crankcase.
- Locate or fabricate two V-blocks to support the crankshaft.
- Using two hands, lift the crankshaft straight up from the engine block.
- Place the crankshaft on the V-blocks in a secure place.
- If damaged, remove the crankshaft sprocket drive pin (1) from the nose of the crankshaft.