Removal Procedure
WARNING: This page is about a different car, the 2006 GMC Yukon XL, 2006 Chevrolet Suburban, and 2006 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
- Remove the rear propeller shaft. Refer to Propeller Shaft Replacement - Rear in Propeller Shaft.
- Support the transmission with a suitable jack.
- Remove the transmission mount nuts.
- Remove the transmission support bolts/nuts.
- Remove the transmission support.
- Raise the transmission slightly and remove the transmission support from the vehicle.
- Remove the exhaust manifold pipe. Refer to Exhaust Manifold Pipe Replacement (6.0L and 8.1L Engines) in Engine Exhaust.
- Remove the transfer case, if equipped. Refer to:
- Transfer Case Assembly Replacement in Transfer Case - NVG 246-NP8
- Transfer Case Assembly Replacement in Transfer Case - BW 4482-NR4
- Remove the transmission mount bolts and mount.
- Ensure the transmission manual shaft is positioned in mechanical park.
- Remove the retainer that secures the cable to the bracket.
- Remove the range selector cable end (2) from the transmission range selector lever ball stud (1).
- Depress the tangs and remove the cable from the bracket.
- Disconnect the following electrical connectors:
- Input speed sensor (1)
- Output speed sensor (3)
- Park/neutral position (PNP) switch (5)
- Transmission (4)
- Disconnect the oxygen sensor (HO2S) electrical connector.
- Disconnect the wire harness clip (2) from the bracket on the left side of the transmission.
- Cut the tie strap to separate the vent hose from the wiring harness.
- Remove the flywheel inspection cover.
- Mark the torque converter to flywheel orientation.
- Remove the torque converter bolts.
- If equipped with a 6.0L engine, remove the exhaust hanger mounting bracket bolts and bracket.
- If equipped with a 6.0L or 8.1L engine, remove the exhaust hanger mounting bracket bolts and bracket.
- Disconnect the transmission oil cooler lines. Refer to Transmission Fluid Cooler Line Quick Connect Fitting .
- Plug the transmission oil cooler line fittings.
- Remove the stud on the left side of the transmission.
- Remove the remaining transmission studs.
- Install the J 21366 onto the transmission bell housing to retain the torque converter. See Special Tools .
- Pull the transmission straight back.
- Remove the transmission from the vehicle.
- Flush the transmission oil cooler and lines at this time. Refer to Automatic Transmission Oil Cooler Flushing and Flow Test (J 35944-A) or Automatic Transmission Oil Cooler Flushing and Flow Test (J 45096) .
Fig 9: Exhaust Pipe Hanger Bracket And Bolts (6.0L, 6.6L, and 8.1L Engines, 4L80-E Automatic Transmission)