Installation Procedure
WARNING: This page is about a different car, the 2006 GMC Yukon XL, 2006 Chevrolet Suburban, and 2006 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
- Install the transmission to the vehicle.
- Raise the transmission into place and remove the J 21366 from the transmission. See Special Tools .
- Slide the transmission straight onto the locating pins while lining up the marks on the flywheel and the torque converter. The torque converter must rotate freely by hand.
- Install the transmission studs.
Tighten: Tighten the studs to 50 N.m (37 lb ft).
- Install the stud on the left side of the transmission.
Tighten: Tighten the stud to 50 N.m (37 lb ft).
- Remove the plugs from the transmission oil cooler line fittings.
- Connect the transmission oil cooler lines. Refer to Transmission Fluid Cooler Line Quick Connect Fitting .
- If equipped with a 6.0L or 8.1L engine, install the exhaust hanger mounting bracket and bolts.
Tighten: Tighten the bolts to 12 N.m (106 lb in).
- If equipped with a 6.0L engine, install the exhaust hanger mounting bracket and bolts.
Tighten: Tighten the bolts to 12 N.m (106 lb in).
- Align the torque converter to the flywheel.
- If reusing the torque converter bolts with a 6.0L engine, clean the bolt threads and apply Loctite 242 GM P/N 12345382 (Canadian P/N 10953489), or equivalent to the threads prior to installation.
- If reusing the torque converter bolts with a 8.1L engine, clean the bolt threads and apply Loctite 272 GM P/N 12345493 (Canadian P/N 10953488), or equivalent to the threads prior to installation.
- Install the torque converter bolts.
Tighten: Tighten the bolts to 60 N.m (44 lb ft).
- Install the flywheel inspection cover.
Tighten: Tighten the bolts to 33 N.m (24 lb ft).
- Connect the following electrical connectors:
- Input speed sensor (1)
- Output speed sensor (3)
- PNP switch (5)
- Transmission (4)
- Connect the HO2S electrical connector.
- Connect the wire harness clip (2) to the bracket on the left side of the transmission.
- Depress the tangs and install the cable to the bracket.
- Install the range selector cable end (2) to the transmission range selector lever ball stud (1).
- Ensure the transmission manual shaft is positioned in mechanical park.
- Install the retainer that secures the cable to the bracket.
- Install the transmission mount and bolts.
Tighten: Tighten the bolts to 25 N.m (18 lb ft).
- Install the transfer case, if equipped. Refer to:
- Transfer Case Assembly Replacement in Transfer Case - NVG 246-NP8
- Transfer Case Assembly Replacement in Transfer Case - BW 4482-NR4
- Install the exhaust manifold pipe. Refer to Exhaust Manifold Pipe Replacement (6.0L and 8.1L Engines) in Engine Exhaust.
- Install the transmission support.
- Install the transmission support bolts/nuts.
Tighten: Tighten the bolts to 95 N.m (75 lb ft).
- Install the transmission mount nuts.
Tighten: Tighten the nut to 50 N.m (37 lb ft).
- Remove the support from the transmission.
- Install the rear propeller shaft. Refer to Propeller Shaft Replacement - Rear in Propeller Shaft.
- Fill the transmission fluid. Refer to Automatic Transmission Fluid/Filter Replacement .
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
- Fill the transmission to the proper level with DEXRON® III transmission fluid. Refer to Transmission Fluid Checking Procedure .
NOTE:
Refer to Fastener Notice
in Cautions and Notices.
Fig 4: Exhaust Pipe Hanger Bracket And Bolts (6.0L, 6.6L, and 8.1L Engines, 4L80-E Automatic Transmission)