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Water Outlet Housing Installation

WARNING: This page is about a different car, the 2010 Cadillac STS. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Water Outlet Housing Bolts
    GM928006Courtesy of GENERAL MOTORS CORP.
  1. Install the water outlet housing bolts (382, 388) into the water outlet housing. Ensure the longest bolt is installed in the lower left position (388).
  2. Install the water outlet housing gaskets to the water outlet housing.
    3. Fig 2: Water Outlet Housing
    GM928004Courtesy of GENERAL MOTORS CORP.
  3. Place the water outlet housing in position to the cylinder heads while installing the bypass hose onto the engine front cover.
    4. CAUTION: Refer to Fastener Caution .
  4. Install the water outlet housing bolts into the cylinder heads and tighten to 25 N.m (18 lb ft).
  5. Place the bypass hose clamps into position.
    6. Fig 3: Intake Manifold Plenum Duct Clamp
    GM948138Courtesy of GENERAL MOTORS CORP.
  6. Ensure that the plenum duct is fully attached to the front of the intake manifold and tighten to 2.25 N.m (20 lb in).
    7. Fig 4: Throttle Body Gasket
    GM1510042Courtesy of GENERAL MOTORS CORP.
  7. Install a NEW throttle body gasket.
    8. Fig 5: Throttle Body & Bolts
    GM927998Courtesy of GENERAL MOTORS CORP.
  8. Install the throttle body to the water outlet.
  9. Install the throttle body bolts and tighten to 10 N.m (89 lb in).
    10. Fig 6: EVAP Purge Valve Tube
    GM1254494Courtesy of GENERAL MOTORS CORP.
  10. Install the evaporative emission (EVAP) purge valve tube onto the EVAP purge solenoid.
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