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Home >> Cadillac >> 2005 >> Escalade ESV >> Repair and Diagnosis >> External Pages >> Different car >> Section 150 (Automatic Transmission - 4L80-E/4L85-E - Overhaul) >> Repair Instructions >> Fourth Clutch Assembly Assemble

Fourth Clutch Assembly Assemble

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Tools Required

    Fig 1: Installing Fourth Clutch Piston Inner Seal Onto Piston
    GM31099Courtesy of GENERAL MOTORS CORP.
  1. Install the fourth clutch piston inner seal (527) onto the fourth clutch piston (528).
  2. Fig 2: Installing Fourth Clutch Piston Outer Seal Into Housing
    GM335055Courtesy of GENERAL MOTORS CORP.
  3. Install the fourth clutch piston outer seal (531) into the fourth clutch housing (529). The seal lip should face the bottom of the piston when the piston is installed.
  4. Fig 3: View Of Fourth Clutch Housing, Fourth Clutch Piston, J 38731-1 & J 38731-2
    GM335056Courtesy of GENERAL MOTORS CORP.
  5. Place the J 38731-1  into the fourth clutch housing (529) through the smaller opening. See Special Tools .
  6. Place the J 38731-2  onto the larger opening of the fourth clutch piston (528). See Special Tools .
  7. Fig 4: Placing J 38731-2 & Fourth Clutch Piston Onto J 38731-3
    GM31102Courtesy of GENERAL MOTORS CORP.
  8. Place the J 38731-2  and the fourth clutch piston (528) onto the J 38731-3  . See Special Tools .
  9. Fig 5: Installing Fourth Clutch Piston Into Housing
    GM335058Courtesy of GENERAL MOTORS CORP.
  10. Install the fourth clutch piston (528) into the fourth clutch housing (529) by gently pushing down on the fourth clutch housing (529), until the fourth clutch piston (528) is through the fourth clutch housing (529), exposing the retainer ring groove.
  11. Remove all tools.
  12. Fig 6: Compressing Fourth Clutch Spring Assembly
    GM335052Courtesy of GENERAL MOTORS CORP.
  13. Place the fourth clutch spring assembly (532) and the fourth clutch spring retainer ring (533) onto the fourth clutch piston (528).
  14. Using the J 38882  , the J 23327  and the J 38731-3  , compress the fourth clutch spring (532). See Special Tools .
  15. Install the fourth clutch spring retainer ring (533).
  16. Remove the tools.
  17. Fig 7: View Of Fourth Clutch Assembly
    GM335059Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Alternate the clutch plates, starting with the steel clutch plate (526) (4 steel and 4 composite). Locate the steel plate index notch opposite the fourth clutch bolt hole.
  18. Install the fourth clutch plates (525, 526) into the fourth clutch housing (529).
  19. Install the fourth clutch backing plate (524). Align the notched tab in the same direction as the steel plate index notches.
  20. Install the fourth clutch backing plate retainer ring (523).