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Home >> Cadillac >> 2004 >> CTS Base, 3.6 7 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 9 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Pedal Replacement (CTS) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
    Fig 1: Installing Clutch Pedal Assembly Bolts
    GM836289Courtesy of GENERAL MOTORS CORP.
  1. Install the clutch pedal assembly to the vehicle.
  2. loosely install the nuts (1), bolts (2), and nut (3) in order to align the clutch pedal assembly.
    3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Tighten the clutch pedal fasteners in the following order.
    1. Tighten the nuts (1).

      Tighten:  Tighten the nuts to 20 N.m (15 lb ft).

    2. Tighten the bolts (2).

      Tighten:  Tighten the bolts to 20 N.m (15 lb ft).

    3. Tighten the nut (3)

      Tighten:  Tighten the nut to 9 N.m (80 lb in).

  4. Install the wiring harness retainers to the clutch pedal assembly.
  5. Install the park brake pedal assembly. Refer to Park Brake Pedal Assembly Replacement (LHD) and/or Park Brake Pedal Assembly Replacement (RHD) in Park Brake.
    6. Fig 2: Inserting Clutch Master Cylinder Into Cowl
    GM836288Courtesy of GENERAL MOTORS CORP.
  6. With the clutch fluid reservoir connection at 2:00 position. Insert the clutch master cylinder into the cowl.
  7. Align the keys of the clutch master cylinder housing with the tabs on the clutch pedal bracket.
  8. Rotate the clutch master cylinder counter clockwise approximately 1/8 turn until fully seated. The clutch fluid reservoir hose connection will be at vertical 12:00 position when the clutch master cylinder is properly installed.
  9. Install the vacuum brake booster and the coolant surge tank. Refer to Vacuum Brake Booster Replacement (LHD) and/or Vacuum Brake Booster Replacement (RHD) in Hydraulic Brakes.
    10. Fig 3: Installing Clutch Fluid Reservoir
    GM785889Courtesy of GENERAL MOTORS CORP.
  10. Install the clutch fluid reservoir.
  11. Install the clutch fluid reservoir attaching bolt.

    Tighten:  Tighten the bolt to 50 N.m (37 lb ft).

    12. Fig 4: Positioning Clutch Master Cylinder Push Rod To Clutch Pedal Pin
    GM802760Courtesy of GENERAL MOTORS CORP.
  12. Position the clutch master cylinder push rod to the clutch pedal pin.
  13. Push the clutch master cylinder push rod onto the clutch pedal pin to secure.
  14. Connect the clutch pedal position switch electrical connector.
  15. Check for proper clutch pedal movement and operation.
  16. Install the driver side instrument panel insulator. Refer to Closeout/Insulator Panel Replacement - Left in Instrument Panel, Gages and Console.
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