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Home >> Cadillac >> 2004 >> CTS Base, 3.6 7 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Engine Mechanical - 3.2L) >> Repair Instructions >> On-Vehicle Repair Instructions >> Intake Manifold Cover Replacement - Left >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
IMPORTANT:
  • Ensure the flange at the top edge of the cover (1) is upward against the intake manifold.
  • Ensure the vacuum pipe and sensor leads do not become trapped under the cover (1).
  1. Fully seat the left cover (1) over the following:
    • The cam cover (3)
    • The throttle body heater inlet hose/pipe (2)
    Fig 1: Expanded View Of Left Cover & Cam Cover
    GM918939Courtesy of GENERAL MOTORS CORP.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
    Fig 2: Locating Remote Power Steering Fluid Reservoir Mounting Bolts
    GM785730Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Ensure the cover insulation does not become trapped under the oil filler spout.
  3. Install the remote power steering fluid reservoir mounting bolts (1, 3).

    Tighten: 

    • Tighten the remote power steering fluid reservoir to intake plenum mounting bolts (1) to 9 N.m (80 lb in).
    • Tighten the remote power steering fluid reservoir to cylinder head mounting bolt (3) to 25 N.m (18 lb ft).

  4. Install the oil filler spout under the cover by twisting clockwise and snapping in place.
    Fig 3: Expanded View Of Oil Filler Spout
    GM804903Courtesy of GENERAL MOTORS CORP.
  5. Connect the following to the remote power steering fluid reservoir (1):
    • The vacuum brake booster hose
    • The wiring harness (2)
    Fig 4: Identifying Engine Wiring Harness & Remote Power Steering Fluid Reservoir
    GM785764Courtesy of GENERAL MOTORS CORP.
  6. Connect the following to the front of the throttle body heater inlet hose/pipe bracket:
    • The camshaft position (CMP) sensor connector
    • The left knock sensor connector (1)
      Fig 5: Locating Left Knock Sensor Connector
      GM785856Courtesy of GENERAL MOTORS CORP.
    • The vacuum hoses
  7. Connect the vacuum brake booster hose to the vacuum source.