Removal Procedure
CAUTION:
Refer to SIR CAUTION
in Cautions and Notices.
- Disable the SIR. Refer to ZONE 7 in Air bag Restraint Systems
- Apply the parking brake.
- Disconnect the negative battery cable. Refer to BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE in Battery.
- Remove the radio. Refer to RADIO REPLACEMENT (U45) or RADIO REPLACEMENT (U1R, UL6, UM5, UM9) in Entertainment.
- Insert the ignition key into the ignition cylinder.IMPORTANT: A new lock cylinder housing and lock cylinder bezel will be required if the ignition cylinder is seized or the ignition key is lost or broken.
- If the key are unavailable or the ignition lock cylinder is seized, proceed with following steps:
- 6.1. Pry the ignition lock cylinder bezel off of the ignition switch.
- 6.2. Remove the knee bolster. Refer to KNEE BOLSTER REPLACEMENT .
- 6.3. Disconnect the ignition switch electrical connectors.
- 6.4. Remove the fasteners securing the ignition switch to the instrument panel (I/P) retainer.
- 6.5. Remove the ignition switch through the radio opening.
- 6.6. Protect the immediate work area with suitable materials such as clean shop towels or a clean fender cover.
- 6.7. Locate the ignition switch lock cylinder release button (2) on the plastic ignition switch housing.
- 6.8. Center punch on the rib (1) approximately 3/8 inch toward the key entry end of the ignition lock housing.
- 6.9. Drill a pilot hole through the plastic housing, where the housing had been center punched in the previous step, with a 1/8 inch drill bit.
- 6.10. Drill the larger hole at the pilot location, and slightly into the ignition switch lock cylinder surface to break the release button retaining spring using a 1/4 inch drill bit.
- 6.11. Use a magnet and remove the lock cylinder release button (2).
- 6.12. Grasp the ignition switch lock cylinder and remove it from the switch housing.
- 6.13. Remove any plastic flash from the drilling operation. Using compressed air, blow out the ignition switch assembly and proceed to step 10.
- Turn the ignition to the RUN position.
- Lock through the I/P trim cover opening in the I/P and locate the ignition lock cylinder release button (3) located on the right lower side of the ignition switch assembly (2).
- Using a small flat-bladed tool depress and hold the ignition lock cylinder release button (3).
- Pull on the ignition cylinder in order to remove the cylinder.
- Release the ignition cylinder lock cylinder bezel retaining tabs.
- Remove the ignition lock cylinder bezel.
- Remove the light pipe (2) from the lock cylinder.
- Slide the reader/exciter (4) off of the ignition lock cylinder.