Removal Procedure
- Battery Tray - Remove - Battery Tray Replacement
- Charge Air Cooler Outlet Air Tube - Remove - Charge Air Cooler Outlet Air Tube Replacement
Transmission Range Selector Lever Cable Bracket Bolt (1) - Remove
- Battery Positive Cable Clip (2) @ Engine Control Module and Engine Wiring Harness Bracket (3) - Unclip
- Battery Positive Cable (4) & Generator and Starter Cable Bracket (5) - Position aside
Electrical Connector (3) @ Automatic Transmission Auxiliary Fluid Accumulator - Disconnect
- Engine Control Module and Engine Wiring Harness Bracket Bolt (1) - Remove
- Wiring Harness (2) & Engine Control Module and Engine Wiring Harness Bracket (4) - Position aside
Automatic Transmission Range Selector Lever Cable Bolt (2) - Remove
- Range Selector Lever Cable (1) @ Range Selector Lever Cable Lever (4) - Remove
- Range Selector Lever Cable (1) @ Transmission Range Selector Lever Cable Bracket (3) - Remove
- Range Selector Lever Cable (1) - Position aside
- Transmission Range Selector Lever Cable Bracket - Remove - Automatic Transmission Range Selector Lever Cable Bracket Replacement
Input Speed Sensor Electrical Connector (1) - Disconnect
- Electrical Connector (3) @ Engine Coolant Fan - Disconnect
- Wiring Harness Retainer (2) @ Transmission Case - Remove
- Wiring Harness Retainer (4) @ Transmission Control Module Bracket - Remove
- Wiring Harness Retainer (6) @ Control Valve Body Cover Stud - Remove
- Wiring Harness (5) - Position aside
Electrical Connector (1) @ Transmission Control Module - Disconnect
- Electrical Connector (2) @ Transmission - Disconnect
- Wiring Harness Retainer (3) @ Transmission Control Module Bracket - Remove
- Wiring Harness (4) - Position aside
Battery Negative Cable Ground Bolt (2) - Remove
- Battery Negative Cable (1) - Position aside
Transmission Stud (1) - Remove [2x]
- Transmission Bolt (3) - Remove
- Generator and Starter Cable Bracket (2) - Position aside
Transmission Bolt (1) - Remove
- Raise and support the vehicle. Lifting and Jacking the Vehicle
- Transmission Fluid - Drain - Transmission Fluid Drain and Fill
- Exhaust Front Pipe - Remove - Exhaust Front Pipe Replacement (LTG AWD)
- Propeller Shaft - Remove - Propeller Shaft Replacement
- Drivetrain and Front Suspension Cradle - Remove - Drivetrain and Front Suspension Cradle Replacement (LTG)
- Transmission Front Mount - Remove - Transmission Front Mount Replacement
- Transmission Rear Mount Bracket - Remove - Transmission Rear Mount Bracket Replacement
- Transmission Fluid Cooler Inlet Pipe - Remove - Transmission Fluid Cooler Inlet Pipe Replacement (9T50/9T60)
Plug and/or cap the pipe and the transmission to prevent contamination.
- Transmission Fluid Cooler Outlet Pipe - Remove - Transmission Fluid Cooler Outlet Pipe Replacement (9T50/9T60)
Plug and/or cap the pipe and the transmission to prevent contamination.
- Oil Pump Flow Control Valve Heat Shield - Remove - Oil Pump Flow Control Valve Heat Shield Replacement
- Front Wheel Drive Half Shaft-Right Side @ Transfer Case - Disconnect - Front Wheel Drive Half Shaft Replacement - Right Side (AWD)
Secure the right drive shaft (2) to the hoist (1), using a lashing strap (3).
- Front Wheel Drive Half Shaft-Left Side @ Transmission - Disconnect - Front Wheel Drive Half Shaft Replacement - Left Side
Secure the left drive shaft (1) to the hoist (3), using a lashing strap (2).
- Power Transfer Unit Case - Remove - Power Transfer Unit Case Replacement
Engine Control Module and Engine Wiring Harness Bracket Bolt (1) - Remove
- Wiring Harness (3) & Engine Control Module and Engine Wiring Harness Bracket (2) - Position aside
Transmission Bolt (1) - Remove
Transmission Bolt (1) - Remove
- Starter - Remove - Starter Replacement (2.0L LTG)
Torque Converter @ Flex Plate - Loosen
- Turn the engine at the crankshaft balancer (2) clockwise (arrow) with a suitable tool (3), until a torque converter bolt (1) shows up.
- Remove and DISCARD the first torque converter bolt.
- Turn the engine at the crankshaft balancer clockwise 120 degrees.
- Remove and DISCARD the second torque converter bolt.
- Repeat the previous 2 steps for the third torque converter bolt.
- Lower the vehicle.
- Engine Support Fixture - Install - Engine Support Fixture
- Apply tension to the hooks of the EN-51007 fixture.
Remove and DISCARD the 4 transmission mount to transmission bolts (1).
- Lower the engine/transmission unit about 5.5 cm (2.16 in), using the EN-51007 fixture.
- Raise the vehicle.
- Support the transmission with a suitable jack.
Transmission Bolt (1) - Remove
- NOTE:
This is the last transmission bolt.
Transmission Bolt (1) - Remove
- Separate the transmission from the engine.
- Lower the transmission jack far enough to remove the transmission.
A second technician is required.