Installation Procedure
- Transfer components as necessary.
- If the removed transmission will be reinstalled, clean the threads of the torque converter.
- Raise the transmission with the transmission jack and position the transmission to the engine.
- CAUTION:
Install the transmission bolt (1) and tighten a first pass to 10 N.m (89 lb in), in order to align the transmission and the engine flush.
Transmission Bolt (1) - Install and tighten 58 N.m (43 lb ft)
Tighten the transmission bolt a final pass to 58 N.m (43 lb ft).
- Remove the transmission jack.
- Lower the vehicle.
- Raise the engine/transmission unit into original position, using the EN-51007 fixture.
- CAUTION:
Install 4 NEW transmission mount to transmission bolts (1) and tighten a first pass to 100 N.m (74 lb ft)
- Tighten the 4 NEW transmission mount to transmission bolts (1) a final pass to 60 - 75 degrees, using the EN-45059 meter.
- Engine Support Fixture - Remove - Engine Support Fixture
- Raise the vehicle.
Torque Converter @ Flex Plate - Install
- Turn the engine at the crankshaft balancer (2) clockwise (arrow) with a suitable tool (3), until a torque converter thread shows up.
- Install the first NEW torque converter bolt (1) and tighten to 60 N.m (44 lb ft).
- Turn the engine at the crankshaft balancer clockwise 120 degrees.
- Install the second NEW torque converter bolt and tighten to 60 N.m (44 lb ft).
- Repeat the previous 2 steps for the third torque converter bolt.
NOTE:Service may offer bolts without micro-encapsulated thread locking adhesive. If this is the case, apply thread locking adhesive to the bolt.
- Starter - Install - Starter Replacement (2.0L LTG)
Transmission Bolt (1) - Install and tighten 58 N.m (43 lb ft)
Transmission Bolt (1) - Install and tighten 58 N.m (43 lb ft)
Wiring Harness (3) & Engine Control Module and Engine Wiring Harness Bracket (2) - Reposition
- Engine Control Module and Engine Wiring Harness Bracket Bolt (1) - Install and tighten 22 N.m (16 lb ft)
- Power Transfer Unit Case - Install - Power Transfer Unit Case Replacement
Remove the left drive shaft (1) from the hoist (3).
- Front Wheel Drive Half Shaft-Left Side @ Transmission - Connect - Front Wheel Drive Half Shaft Replacement - Left Side
Remove the right drive shaft (2) from the hoist (1).
- Front Wheel Drive Half Shaft-Right Side @ Transfer Case - Connect - Front Wheel Drive Half Shaft Replacement - Right Side (AWD)
- Oil Pump Flow Control Valve Heat Shield - Install - Oil Pump Flow Control Valve Heat Shield Replacement
- Transmission Fluid Cooler Outlet Pipe - Install - Transmission Fluid Cooler Outlet Pipe Replacement (9T50/9T60)
- Transmission Fluid Cooler Inlet Pipe - Install - Transmission Fluid Cooler Inlet Pipe Replacement (9T50/9T60)
- Transmission Rear Mount Bracket - Install - Transmission Rear Mount Bracket Replacement
- Transmission Front Mount - Install - Transmission Front Mount Replacement
- Drivetrain and Front Suspension Cradle - Install - Drivetrain and Front Suspension Cradle Replacement (LTG)
- Propeller Shaft - Install - Propeller Shaft Replacement
- Exhaust Front Pipe - Install - Exhaust Front Pipe Replacement (LTG AWD)
- Lower the vehicle.
Transmission Bolt (1) - Install and tighten 58 N.m (43 lb ft)
Generator and Starter Cable Bracket (2) - Reposition
- Transmission Bolt (3) - Install and tighten 58 N.m (43 lb ft)
- Transmission Stud (1) - Install and tighten [2x] 58 N.m (43 lb ft)
Battery Negative Cable (1) - Reposition
- Battery Negative Cable Ground Bolt (2) - Install and tighten 22 N.m (16 lb ft)
Wiring Harness (4) - Reposition
- Wiring Harness Retainer (3) @ Transmission Control Module Bracket - Install
- Electrical Connector (2) @ Transmission - Connect
- Electrical Connector (1) @ Transmission Control Module - Connect
Wiring Harness (5) - Reposition
- Wiring Harness Retainer (6) @ Control Valve Body Cover Stud - Install
- Wiring Harness Retainer (4) @ Transmission Control Module Bracket - Install
- Wiring Harness Retainer (2) @ Transmission Case - Install
- Electrical Connector (3) @ Engine Coolant Fan - Connect
- Input Speed Sensor Electrical Connector (1) - Connect
- Transmission Range Selector Lever Cable Bracket - Install - Automatic Transmission Range Selector Lever Cable Bracket Replacement
Range Selector Lever Cable (1) - Reposition
- Range Selector Lever Cable (1) @ Transmission Range Selector Lever Cable Bracket (3) - Install
- Range Selector Lever Cable (1) @ Range Selector Lever Cable Lever (4) - Install
- Automatic Transmission Range Selector Lever Cable Bolt (2) - Install and tighten 9 N.m (80 lb in)
- Range Selector Lever Cable - Adjust - Range Selector Lever Cable Adjustment
Wiring Harness (2) & Engine Control Module and Engine Wiring Harness Bracket (4) - Reposition
- Engine Control Module and Engine Wiring Harness Bracket Bolt (1) - Install and tighten 22 N.m (16 lb ft)
- Electrical Connector (3) @ Automatic Transmission Auxiliary Fluid Accumulator - Connect
Battery Positive Cable (4) & Generator and Starter Cable Bracket (5) - Reposition
- Transmission Range Selector Lever Cable Bracket Bolt (1) - Install and tighten 22 N.m (16 lb ft)
- Battery Positive Cable Clip (2) @ Engine Control Module and Engine Wiring Harness Bracket (3) - Install
- Charge Air Cooler Outlet Air Tube - Install - Charge Air Cooler Outlet Air Tube Replacement
- Battery Tray - Install - Battery Tray Replacement
- Transmission Fluid - Fill - Transmission Fluid Drain and Fill
- Run all necessary programming and setup procedures. Control Module References
- Road test the vehicle.
A second technician is required.