Cylinder Head Measurement
Inspect the cylinder head sealing surface for flatness.
Use a straightedge (1). Refer to Engine Mechanical Specifications to find the permitted values. If the measurement does not show the permitted values, replace the cylinder head. Machining is NOT allowed.
Prepare the gauge for valve stem to guide clearance measurement. Assemble the EN-6216 gauge and the EN-6216-200 gauge instrument as followed:
- Install the extension (5) to the support (4).
- Install the inside caliper (2) to the extension (5).
- Install the gauge (3) to the support (4) and pretension to 1 mm (0.0394 in).
- Install the calibration washer (1) as shown to justify the gauge.
- Adjust the gauge to 0 mm (0 in) by rotating the instrument dial.
- Cautious remove the calibration washer (1).
Measure the valve guide inner diameter (2) as shown in different areas (3). Use EN-6216 gauge (1) and gauge instruments. Note the measurement results. Refer to Engine Mechanical Specifications to find the permitted values.
- Substract the valve stem diameter from valve guide inner diameter to calculate the valve stem to guide clearance. Refer to Engine Mechanical Specifications to find the permitted values.
- Turn the cylinder head upside down.
Loosely install one valve to the cylinder head (3).
- Place the EN-301 gauge bar (2) to the cylinder head sealing surface.
- Install the EN-571-B gauge to the EN-301 gauge bar and measure the valve assembly height. Refer to Engine Mechanical Specifications to find the permitted values.