Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
- Verify the integrity of the entire air induction and exhaust system including all turbocharger components by inspecting for the conditions listed below:
- The air intake duct system for loose clamps, cracks or other damage
- The air intake duct system for being collapsed or restricted
- Restricted air filter
- An air flow restriction
- Any type of air leak between the turbocharger and the throttle body, including the charge air cooler assembly
- Splits, kinks or improper connections at the vacuum hoses
- Any vacuum leak
- Restricted, leaking or incorrect routing of vacuum or pressure hoses going to the components listed below:
- Q42 turbocharger wastegate solenoid valve
- Q40 turbocharger bypass solenoid valve
- Intake manifold and turbocharger bypass valve vacuum tank
- Turbocharger
- Turbocharger wastegate actuator
- Turbocharger bypass valve
- Missing, restricted or leaking exhaust components. Refer to Symptoms - Engine Exhaust .
- Exhaust leak between the turbocharger and the exhaust manifold
- Restricted or leaking turbocharger oil supply line
- Loose or incorrect installation of any components
- If a condition exists, repair as necessary.
- Ignition OFF, disconnect the vacuum supply hose from the Q40 turbocharger bypass solenoid valve and connect the J-23738-A mityvac or a suitable vacuum gauge to the hose.
- Engine temperature, accessory load, and elevation level will affect engine vacuum.
- Vacuum readings will decrease by approximately 2.7 kPa (0.8 in Hg) for every 305 m (1, 000 ft) of elevation above sea level.
- Engine Idling, the gauge should read between 47-68 kPa (14-20 in Hg).
- If not within the specified range, inspect and repair the vacuum source or the vacuum leak in the areas listed below:
- The vacuum hose between the Q40 turbocharger bypass solenoid valve and the turbocharger bypass valve vacuum tank
- The turbocharger bypass valve vacuum tank
- The vacuum hose between the turbocharger bypass valve vacuum tank and the intake manifold
- Ignition OFF, disconnect the J-23738-A mityvac or vacuum gauge and reconnect the hose to the Q40 turbocharger bypass solenoid valve
- Disconnect the vacuum hose from the turbocharger bypass valve and connect the J-23738-A mityvac or a suitable vacuum gauge to the hose.
- Engine Idling, command the turbocharger bypass solenoid valve between Active and Inactive with a scan tool while observing the vacuum gauge. The gauge should read between 47-68 kPa (14-20 in Hg) when commanded Active and 0 kPa (0 in Hg) when commanded Inactive.
- If not within the specified range, inspect the vacuum hose for a leak or restriction. If a condition is found, replace the hose. If a condition is not found, replace the Q40 turbocharger bypass solenoid valve.
- Ignition OFF, inspect the turbocharger bypass valve assembly for damage. Refer to Turbocharger Cleaning and Inspection (LDK, LHU)
.
- If a condition is found, replace the turbocharger bypass valve as necessary.
- Disconnect the hose from the turbocharger wastegate actuator.
- Connect the J-23738-A
mityvac to the actuator and apply 51 kPa (15 inches Hg) of vacuum. The actuator should hold vacuum for at least 10 s
- If vacuum is not held for at least 10 s, replace the turbocharger
- Using the exhaust/pressure port on the J-23738-A
mityvac, or a suitable hand pressure pump, apply between 0-80 kPa (0-12 psi) pressure to the wastegate actuator. The wastegate actuator rod should move throughout the range.
- If the wastegate actuator rod does not move throughout the range, replace the turbocharger.
- Disconnect the turbocharger wastegate solenoid valve supply hose at the turbocharger and connect the J-23738-A mityvac to the hose.
- Apply 51 kPa (15 inches Hg) of vacuum to the Q42 turbocharger wastegate solenoid valve. Verify the pressure decreases to 0 kPa (0 inches Hg) when commanding the Turbocharger Wastegate Solenoid Valve to 25 % with a scan tool.
- If not the specified value, replace the Q42 turbocharger wastegate solenoid valve.
- Inspect the turbocharger assembly for damage or foreign material. Refer to Turbocharger Cleaning and Inspection (LDK, LHU)
.
- If a condition is found, repair or replace the turbocharger assembly as necessary.
NOTE: