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Home >> Buick >> 2015 >> Regal GS, AWD >> Repair and Diagnosis >> Transmission >> Transfer Case - AAM >> Repair Instructions - On Vehicle >> Front Wheel Drive Intermediate Shaft Bearing Replacement >> Installation Procedure

Installation Procedure

  1. Install the bearing, if removed. Refer to front wheel drive intermediate shaft in Transfer Case Assemble .
    2. Fig 1: Intermediate Shaft, Protective Collar & Installer
    GM2189861Courtesy of GENERAL MOTORS COMPANY
  2. Install the DT-49104  protective collar (1) to the intermediate shaft (2), and tap in the intermediate shaft using the DT-48076  installer (3) and a rubber mallet.
  3. Remove the DT-49104  protective collar (1).
    4. Fig 2: Intermediate Shaft Output Splines
    GM2534702Courtesy of GENERAL MOTORS COMPANY
  4. Apply grease to the output splines (1) of the intermediate shaft.
    5. Fig 3: Intermediate Shaft Retaining Ring
    GM2192245Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

  5. Install the transfer case intermediate shaft retaining ring (1), using suitable snap ring pliers.
    6. Fig 4: Seal And Special Installer Tool
    GM2736231Courtesy of GENERAL MOTORS COMPANY
  6. Install the New seal assembly (1) using the DT-50768  seal installer (2) and J-8092  driver handle (3).
  7. Install the transfer case in the vehicle. Refer to Transfer Case Replacement .
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