Front Wheel Drive Intermediate Shaft Installation

Special Tools

• DT-113-2-A  Holder
• DT-622-A  Transmission Bracket
• DT-48076  Bearing Installer
• DT-49104  Protective Collar

For equivalent regional tools, refer to Special Tools .

Fig 1: Intermediate Shaft, Protective Collar & Installer
Courtesy of GENERAL MOTORS COMPANY
1. Install the DT-49104  protective collar (1) to the intermediate shaft (2), and tap in the intermediate shaft using the DT-48076  installer (3) and a rubber mallet.
2. Remove the DT-49104  protective collar (1).
Fig 2: Intermediate Shaft Output Splines
Courtesy of GENERAL MOTORS COMPANY
3. Apply grease to the output splines (1) of the intermediate shaft. Refer to Adhesives, Fluids, Lubricants, and Sealers .
Fig 3: Intermediate Shaft Retaining Ring
Courtesy of GENERAL MOTORS COMPANY
CAUTION:

Refer to Fastener Caution .

4. Install the transfer case intermediate shaft retaining ring (1), using suitable snap ring pliers.
Fig 4: Shaft Dirt Deflector And Grease Seal
Courtesy of GENERAL MOTORS COMPANY
5. Install the dirt deflector (1) using the DT-48076  installer.
Fig 5: Seal And Special Installer Tool
Courtesy of GENERAL MOTORS COMPANY
6. Install the front wheel drive intermediate shaft dirt deflector (1) - model dependent using the DT50768  seal installer (2) and J8092  driver handle (3).