Circuit/System Testing
- Ignition OFF and all vehicle systems OFF, disconnect the X1 harness connector at the K8 Blower Motor Control Module. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10Ω between the ground circuit terminal 5 and ground.
- If 10Ω or greater
- Ignition OFF.
- Test for less than 2Ω in the ground circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, repair the open/high resistance in the ground connection.
- If less than 10Ω
- Ignition ON.
- Verify a test lamp illuminates between the B+ circuit terminal 6 and ground.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition OFF, remove the test lamp.
- Test for less than 2Ω in the B+ circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, verify the fuse is not open and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF, remove the test lamp.
- Test for infinite resistance between the B+ circuit terminal 6 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Disconnect the X2 harness connector at the K8 Blower Motor Control Module and disconnect the harness connector at the M8 Blower Motor.
- Test for infinite resistance between the M8 Blower Motor B+ circuit terminal B and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, test or replace the M8 Blower Motor.
- If the test lamp illuminates
- Remove the test lamp.
- Verify the resistance between the control circuit terminal 3 and ground varies from 500Ω to 230KΩ while changing blower speeds.
- If the resistance does not change from 500Ω to 230KΩ
- Ignition OFF, disconnect the X2 harness connector at the K33 HVAC Control Module, ignition ON.
- Test for less than 1V between the control circuit and ground.
- If 1V or greater, repair the short to voltage on the circuit.
- If less than 1V
- Test for infinite resistance between the control circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance.
- Test for less than 2Ω in the control circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω replace the K33 HVAC Control Module.
- If the resistance does change from 500Ω to 230KΩ
- Ignition OFF, connect the X1 harness connector at the K8 Blower Motor Control Module and disconnect the harness connector at the M8 Blower Motor, ignition ON and blower ON.
- Verify a test lamp illuminates between the B+ terminal B and ground.
- If the test lamp does not illuminate
- Ignition OFF, disconnect the X2 harness connector at the K8 Blower Motor Control Module.
- Test for less than 2Ω in the B+ circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω replace the K8 Blower Motor Control Module.
- If the test lamp illuminates
- Connect a test lamp between the B+ circuit terminal B and control circuit terminal A, ignition ON.
- Verify the test lamp becomes progressively brighter as the blower speed is increased and progressively dimmer as the blower speed is decreased.
- If the test lamp does not illuminate
- Ignition OFF, remove the test lamp and disconnect the X2 harness connector at the K8 Blower Motor Control Module, ignition ON.
- Test for less than 1V between the control circuit terminal 2 and ground.
- If 1V or greater, repair the short to voltage on the circuit.
- If less than 1V
- Test for less than 2Ω in the control circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω replace the K8 Blower Motor Control Module.
- If the test lamp illuminates, but does not change in brightness
- Ignition OFF, remove the test lamp and disconnect the X2 harness connector at the K8 Blower Motor Control Module.
- Test for infinite resistance between the control circuit terminal 2 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K8 Blower Motor Control Module.
- If the test lamp changes in brightness as the blower speed is changed
- Test or replace the M8 Blower Motor.
NOTE:
Once the highest fan speed is reached the test lamp may not decrease intensity with a commanded decrease in fan speed, and in order to perform the test again you must first move the fan speed command back to low then OFF.