| Knock at Low Speeds |
- Worn drive axle joint
- Worn side gear or pinion gear bores
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- Inspect drive axle joint and replace if necessary.
- Inspect differential case and replace if necessary.
|
| Noisy Around Turns |
Worn differential gears |
Inspect differential gears and replace if necessary. |
| Clunk or Acceleration or Deceleration |
- Loose engine mounts
- Worn inboard drive axle joint
- Worn differential pinion shaft
- Worn side gear hub counterbore
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- Inspect engine mounts and tighten if necessary.
- Inspect inboard drive axle joint and replace if necessary.
- Inspect differential pinion shaft and replace if necessary.
- Inspect side gear hub counterbore and replace if necessary.
|
| Click Noise On Turns |
Worn outboard drive axle C/V joint |
Inspect C/V joint and replace if necessary. |
| Noisy in Neutral With Engine Running |
- Worn input gear bearing
- Worn speed gear bearing
- Worn bearing races
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- Inspect bearing and replace if necessary.
- Inspect bearing and replace if necessary.
- Inspect bearing race and replace if necessary.
|
| Noisy in First Gear Only |
- Worn, chipped, or scored 1st speed constant-mesh gears
- Worn, shipped, or scored 1st/2nd synchronizer
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- Inspect gears and replace if necessary.
- Inspect synchronizer and replace if necessary.
|
| Noisy in Second Gear Only |
- Worn, chipped, or scored 2nd speed constant-mesh gears
- Worn, chipped, or scored 1st/2nd synchronizer
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- inspect gears and replace if necessary.
- inspect synchronizer and replace if necessary.
|
| Noisy in Third Gear Only |
- Worn, chipped, or scored 3rd speed constant-mesh gears
- Worn, chipped, or scored 3rd/4th synchronizer
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- inspect gears and replace if necessary.
- inspect synchronizer and replace if necessary.
|
| Noisy in Fourth Gear Only |
- Worn, chipped, or scored 4th speed constant-mesh gears
- Worn, chipped, or scored 3rd/4th synchronizer
- Worn, chipped, or scored output gear
- Worn, chipped, or scored output gear
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- inspect gears and replace if necessary.
- inspect synchronizer and replace if necessary.
- inspect gear and replace if necessary.
- inspect gear and replace if necessary.
|
| Noisy in Fifth Gear Only |
- Worn, chipped, or scored 5th speed constant-mesh gears
- Worn, chipped, or scored 5th synchronizer
- Worn, chipped, or scored output gear
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- inspect gears and replace if necessary.
- inspect synchronizer and replace if necessary.
- inspect gear and replace if necessary.
|
| Noisy in Reverse Only |
- Worn, chipped, or scored reverse speed constant-mesh gears
- Worn or damaged output gear
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- inspect gear and replace if necessary.
- inspect gear and replace if necessary.
|
| Noisy in All Gears |
- Fluid level low
- Worn or damaged wheel bearings
- Worn, chipped, or scored input/output shaft gear
- Worn output gear bearing
- Loose shift rail guide bolt
- Worn, chipped, or scored 1st, 2nd, 3rd, 4rd, 5th, or Reverse gears.
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- Add fluid to proper level.
- Inspect wheel bearing and replace if necessary.
- Inspect gear and replace if necessary.
- Inspect output gear bearing and replace if necessary.
- Tighten shift rail guide bolt.
- Inspect components and replace as necessary.
|
| Slips Out of Gear |
- Loose transaxle mounts
- Bent or worn cables
- Broken or loose input gear bearing retainer
- Worn or bent shift fork
- Dirty clutch housing and engine
- Stiff shift lever seal
- Manual transaxle internal shift mechanism malfunction
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- Tighten or replace mounts.
- Inspect cables and replace if necessary.
- Inspect shift fork and replace if necessary.
- Inspect shift fork and replace if necessary.
- Clean clutch housing and engine.
- Inspect seal and replace if necessary.
- Disassemble transaxle, repair as necessary.
|
| Slips Out of Gear While Accelerating |
- Missing or misadjusted first gear thrust bearing or washer
- Worn or damaged fist gear spline lock on 1st/2nd synchronizer
- Worn of damaged second gear spline lock on 1st/2nd synchronizer
- Worn or damaged third gear spline lock on 3rd/4th synchronizer
- Worn or damaged fourth gear spline lock on 3rd/4th synchronizer
- Worn or damaged 5th gear spline lock on the 5th/Reverse synchronizer
- Worn or damaged Reverse gear spline lock on the 5th/Reverse synchronizer
- Worn or damaged 1st, 2nd, 3rd, 4th, 5th or reverse gear spline lock
- Manual transaxle internal shift mechanism malfunction
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- Inspect bearing and washer and replace if necessary.
- Inspect spline lock and replace if necessary.
- Inspect spline lock and replace if necessary.
- Inspect spline lock and replace if necessary.
- Inspect spline lock and replace if necessary.
- Inspect spline lock and replace if necessary.
- Inspect spline lock and replace if necessary.
- Inspect spline lock and replace if necessary.
- Disassemble transaxle, repair as necessary.
|
| Slips Out of Gear While Coasting |
- Damaged, worn, or missing shift rails
- Manual transaxle internal shift mechanism malfunction
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- Inspect shift rails and replace if necessary.
- Disassemble transaxle, repair as necessary.
|
| Fluid Leakage |
- Fluid level high
- Damaged axle shaft seals
- Vent cap plugged
- Poor sealing on shift cover
- Poor sealing between case and clutch housing
- Poor sealing on rear cover
- Poor sealing or loose back-up lamp switch
- Poor sealing or loose vehicle speed sensor
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- Drain excess fluid.
- Inspect axle shaft seals and replace if necessary.
- Clear or replace vent cap.
- Replace sealer on shift cover.
- Replace sealer between case and clutch housing and tighten.
- Replace sealant on rear cover and tighten.
- Tighten switch or replace sealant as needed.
- Tighten sensor or replace sealant as needed.
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