Circuit/System Testing
- Verify the conditions listed below do not exist:
- Loose clamps, cracks or other damage in the air intake duct system
- Collapsed or restricted intake duct system
- Restricted air filter
- Any air flow restriction
- Any air leak between the turbocharger and the throttle body, including the charge air cooler assembly
- Splits, kinks or improper connections at the vacuum hoses
- Any vacuum leak
- Restricted, leaking or incorrect routing of hoses going to the components listed below:
- Q42 Turbocharger Wastegate Solenoid Valve
- Turbocharger wastegate actuator
- Turbocharger
- Missing, restricted or leaking exhaust components. Refer to Symptoms - Engine Exhaust .
- Exhaust leak between the turbocharger and the exhaust manifold
- Restricted or leaking turbocharger oil supply line
- Loose or incorrect installation of any components
- If a condition exists
Repair or replace the affected component as necessary.
- If none of the conditions exist
- Ignition Off, disconnect the turbocharger wastegate solenoid valve supply hose at the turbocharger and apply 51 kPa (15 inches Hg) of vacuum to the hose with the GE 23738-A , ignition On.
- Verify the pressure decreases to 0 kPa (0 inches Hg) when commanding the Turbocharger Wastegate Solenoid Valve to 15% with a scan tool.
- The pressure does not decrease to 0 kPa (0 inches Hg)
Replace the Q42 Turbocharger Wastegate Solenoid Valve
- The pressure decreases to 0 kPa (0 inches Hg)
- The pressure does not decrease to 0 kPa (0 inches Hg)
- Connect the turbocharger wastegate solenoid valve supply hose to the turbocharger.
- Disconnect the hose from the turbocharger wastegate actuator and connect the exhaust/pressure port of the GE 23738-A , or a suitable hand pressure pump, to the actuator.
- Verify the wastegate actuator rod moves when applying pressure to the actuator.
- If the actuator does not move
- Disconnect the wastegate actuator arm from the wastegate.
- Verify the wastegate actuator rod moves when applying pressure to the actuator.
- If the actuator does not move, replace the turbocharger wastegate actuator.
- If the actuator moves, replace the turbocharger.
- If the actuator moves
- Ignition Off, remove the Q40 Turbocharger Bypass Solenoid Valve from the turbocharger, ignition On.
- Verify the Q40 Turbocharger Bypass Solenoid Valve plunger retracts and extends when commanding the Turbocharger Bypass Solenoid Valve between Active and Inactive with a scan tool.
- The valve plunger does not retract and extend
Replace the Q40 Turbocharger Bypass Solenoid Valve
- The valve plunger retracts and extends
- The valve plunger does not retract and extend
- Verify the conditions listed below do not exist with the turbocharger assembly. Refer to Turbocharger Cleaning and Inspection
- Cracked, damaged or worn turbine blades
- Restricted wastegate, turbine, ports or passages
- Foreign material
- A condition exists
Repair or replace the turbocharger as necessary
- None of the conditions exist
- Replace the turbocharger.
NOTE:
Leave harness connector connected or re-connect it after removing valve.