Intake Manifold Removal (LTG)
- Remove the EVAP canister valve (1).
- Remove the throttle body bolts (1).
- Remove the throttle body (2) and seal (3).
- Remove the fuel pump cover bolts and cover.
- Remove the fuel pump insulator (6).
- Remove and discard the fuel feed intermediate pipe (5).
- Remove the fuel pump bolts.
- Remove the fuel pump (4), O-ring (3), and gasket (2). Discard the O-ring and gasket.
- Remove the valve lifter follower (1).
- Remove the MAP sensor (1) and bolt (2).
- Remove the intake manifold retaining bolts (2, 4).
- Remove the intake manifold (3) and gasket (1).
- If the intake manifold needs to be replaced, transfer the throttle body to the new intake manifold.
CAUTION:
Never attempt to remove the intake manifold from a hot engine, allow the engine to cool to ambient temperature. The intake manifold can be damaged if it is removed when the engine is hot.
NOTE:
Replace the noise cancelling foam component if it is exposed to and has absorbed automotive fluids.
WARNING:
Fuel that flows out at high pressure can cause serious injury to the skin and eyes. ALWAYS depressurize the fuel system before removing components that are under high fuel pressure.