Circuit/System Testing
NOTE:
Circuit/System Verification must be performed before Circuit/System Testing
- Ignition OFF and all vehicle systems OFF, disconnect the X1 harness connector at the KR14 Brake Booster Pump Motor Relay. It may take up to 2 minutes for all vehicle systems to power down.
- Test for less than 10Ω between the ground circuit terminal 1 and ground.
- If 10Ω or greater
- Test for less than 2Ω in the ground circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, repair the open/high resistance in the ground connection.
- If less than 10Ω
- Ignition ON.
- Verify that a test lamp illuminates between the B+ circuit terminal 5 and ground.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition OFF.
- Test for less than 2Ω in the B+ circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, verify the fuse is not open and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF.
- Test for infinite resistance between the B+ circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the M9 Brake Booster Pump Motor.
- If the test lamp illuminates
- Connect a test lamp between the control circuit terminal 2 and ground.
- Verify the test lamp turns ON and OFF when commanding the Brake Booster Electric Vacuum Pump On and Off with a scan tool.
- If the test lamp is always OFF
- Ignition OFF, disconnect the harness connector at the K17 Electronic Brake Control Module.
- Test for infinite resistance between the control circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2Ω in the control circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, replace the K17 Electronic Brake Control Module.
- If the test lamp is always ON
- Ignition OFF, disconnect the harness connector at the K17 Electronic Brake Control Module, ignition ON.
- Test for less than 1V between the control circuit and ground.
- If 1V or greater, repair the short to voltage on the circuit.
- If less than 1V, replace the K17 Electronic Brake Control Module.
- If the test lamp turns ON and OFF
- Ignition OFF, connect the X1 harness connector at the KR14 Brake Booster Pump Motor Relay. Disconnect the X2 harness connector at the KR14 Brake Booster Pump Motor Relay.
- Connect a test lamp between the ground circuit terminal 2 and the B+ circuit terminal 1 at the KR14 Brake Booster Pump Motor Relay, ignition ON.
- Verify the test lamp turns ON and OFF when commanding the Brake Booster Electric Vacuum Pump On and Off with a scan tool.
- If the test lamp does not turn ON and OFF
Replace the KR14 Brake Booster Pump Motor Relay.
- If the test lamp turns ON and OFF
- If the test lamp does not turn ON and OFF
- Install a 30A fused jumper wire between the M9 Brake Booster Pump Motor terminal 1 and B+. Install a jumper wire between the M9 Brake Booster Pump Motor terminal 2 and ground.
- Verify the M9 Brake Booster Pump Motor activates.
- If the brake booster pump motor does not activate
Replace the M9 Brake Booster Pump Motor.
- If the brake booster pump motor activates
- If the brake booster pump motor does not activate
- All OK.