Circuit/System Testing
Headlamp Switch Malfunction
- Ignition OFF, scan tool disconnected, all doors closed, all accessories OFF, disconnect the harness connector at the S30 Headlamp Switch. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 15Ω between the ground circuit terminal 6 and ground.
- If 15Ω or greater
- Ignition OFF.
- Test for less than 2Ω in the ground circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, repair the open/high resistance in the ground connection.
- If less than 15Ω
- Ignition ON.
- Verify the scan tool Automatic Headlamps Disable Switch parameter is Inactive.
- If not Inactive
- Ignition OFF, disconnect the X1 harness connector at the K9 body Control Module.
- Test for infinite resistance between the signal circuit terminal 5 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K9 body Control Module.
- If Inactive
- Install a 3A fused jumper wire between the signal circuit terminal 5 and ground.
- Verify the scan tool Automatic Headlamps Disable Switch parameter is Active.
- If not Active
- Ignition OFF, disconnect the X1 harness connector at the K9 body Control Module, ignition ON.
- Test for less than 1V between the signal circuit terminal 5 and ground.
- If 1V or greater, repair the short to voltage on the circuit.
- If less than 1V
- Test for less than 2Ω in the signal circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, replace the K9 body Control Module.
- If Active
- Verify the scan tool Park Lamps Switch parameter is Inactive.
- If not Inactive
- Ignition OFF, disconnect the X1 harness connector at the K9 body Control Module.
- Test for infinite resistance between the signal circuit terminal 3 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K9 body Control Module.
- If Inactive
- Install a 3A fused jumper wire between the signal circuit terminal 3 and ground.
- Verify the scan tool Park Lamps Switch parameter is Active.
- If not Active
- Ignition OFF, disconnect the X1 harness connector at the K9 body Control Module, ignition ON.
- Test for less than 1V between the signal circuit terminal 3 and ground.
- If 1V or greater, repair the short to voltage on the circuit.
- If less than 1V
- Test for less than 2Ω in the signal circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, replace the K9 body Control Module.
- If Active
- Verify the scan tool Headlamps On Switch parameter is Inactive.
- If not Inactive
- Ignition OFF, disconnect the X1 harness connector at the K9 body Control Module.
- Test for infinite resistance between the signal circuit terminal 4 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K9 body Control Module.
- If Inactive
- Install a 3A fused jumper wire between the signal circuit terminal 4 and ground.
- Verify the scan tool Headlamps On Switch parameter is Active.
- If not Active
- Ignition OFF, disconnect the X1 harness connector at the K9 body Control Module, ignition ON.
- Test for less than 1V between the signal circuit terminal 4 and ground.
- If 1V or greater, repair the short to voltage on the circuit.
- If less than 1V
- Test for less than 2Ω in the signal circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, replace the K9 body Control Module.
- If Active
- Test or replace the S30 Headlamp Switch.
Turn Signal/Multifunction Switch Malfunction
- Ignition OFF, scan tool disconnected, all doors closed, all accessories OFF, disconnect the harness connector at the S78 turn Signal/Multifunction Switch. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 15Ω between the ground circuit terminal 3 and ground.
- If 15Ω or greater
- Ignition OFF.
- Test for less than 2Ω in the ground circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, repair the open/high resistance in the ground connection.
- If less than 15Ω
- Ignition ON.
- Verify the scan tool High Beam Select Switch parameter is Inactive.
- If not Inactive
- Ignition OFF, disconnect the X3 harness connector at the K9 body Control Module.
- Test for infinite resistance between the signal circuit terminal 2 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K9 body Control Module.
- If Inactive
- Install a 3A fused jumper wire between the signal circuit terminal 2 and ground.
- Verify the scan tool High Beam Select Switch parameter is Active.
- If not Active
- Ignition OFF, disconnect the X3 harness connector at the K9 body Control Module, ignition ON.
- Test for less than 1V between the signal circuit terminal 2 and ground.
- If 1V or greater, repair the short to voltage on the circuit.
- If less than 1V
- Test for less than 2Ω in the signal circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, replace the K9 body Control Module.
- If Active
- Verify the scan tool Headlamps Flash Switch parameter is Inactive.
- If not Inactive
- Ignition OFF, disconnect the X3 harness connector at the K9 body Control Module.
- Test for infinite resistance between the signal circuit terminal 4 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K9 body Control Module.
- If Inactive
- Install a 3A fused jumper wire between the signal circuit terminal 4 and ground.
- Verify the scan tool Headlamps Flash Switch parameter is Active.
- If not Active
- Ignition OFF, disconnect the X3 harness connector at the K9 body Control Module, ignition ON.
- Test for less than 1V between the signal circuit terminal 4 and ground.
- If 1V or greater, repair the short to voltage on the circuit.
- If less than 1V
- Test for less than 2Ω in the signal circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, replace the K9 body Control Module.
- If Active
- Test or replace the S78 turn Signal/Multifunction Switch.
Headlamps Malfunction - Low Beam (with T4A)
- Ignition OFF, disconnect the appropriate KR49 Headlamp Low Beam Relay, ignition ON.
- Connect a test lamp between the control circuit terminal 30 and ground, ignition ON.
- Verify the test lamp turns ON and OFF when commanding the appropriate Low Beam Lamp ON and OFF with a scan tool.
- If the test lamp is always OFF
- Ignition OFF, disconnect the X4 harness connector at the K9 body Control Module.
- Test for infinite resistance between the control circuit terminal and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2Ω in the control circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, replace the K9 body Control Module.
- If the test lamp is always ON
- Ignition OFF, disconnect the X4 harness connector at the K9 body Control Module, ignition ON.
- Test for less than 1V between the control circuit terminal and ground.
- If 1V or greater, repair the short to voltage on the circuit.
- If less than 1V, replace the K9 body Control Module.
- If the test lamp turns ON and OFF
- Ignition OFF, exterior lamps OFF, connect the KR49 Headlamp Low Beam Relay.
- Remove the appropriate E4 Headlamp - Low Beam bulb. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10Ω between the ground circuit at the socket terminal and ground.
- If 10Ω or greater
- Ignition OFF.
- Test for less than 2Ω in the ground circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, repair the open/high resistance in the ground connection.
- If less than 10Ω
- Connect a test lamp between the control circuit at the socket terminal and ground, ignition ON.
- Verify the test lamp turns ON and OFF when commanding the appropriate Low Beam Lamp ON and OFF with a scan tool.
- If the test lamp is always OFF
- Ignition OFF, disconnect the appropriate KR49 Headlamp Low Beam Relay.
- Test for infinite resistance between the control circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2Ω in the control circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, replace the KR49 Headlamp Low Beam Relay.
- If the test lamp is always ON
- Ignition OFF, disconnect the appropriate KR49 Headlamp Low Beam Relay, ignition ON.
- Test for less than 1V between the control circuit terminal and ground.
- If 1V or greater, repair the short to voltage on the circuit.
- If less than 1V, replace the KR49 Headlamp Low Beam Relay.
- If the test lamp turns ON and OFF
- Test or replace the E4 Headlamp - Low Beam.
Headlamps Malfunction - Low Beam (with T4F)
- Ignition OFF, disconnect the KR49L Headlamp Low Beam Relay, ignition ON
- Verify a test lamp illuminates between the B+ circuit terminal 86 and ground.
- If the test lamp does not illuminate
Replace the X50A Fuse Block - Underhood.
- If the test lamp illuminates
- If the test lamp does not illuminate
- Verify a test lamp illuminates between the B+ circuit terminal 30 and ground.
- If the test lamp does not illuminate
Replace the X50A Fuse Block - Underhood.
- If the test lamp illuminates
- If the test lamp does not illuminate
- Connect a test lamp between the control circuit terminal 85 and B+, ignition ON.
- Verify the test lamp turns ON and OFF when commanding the Low Beam Lamps ON and OFF with a scan tool.
- If the test lamp is always OFF
- Ignition OFF, disconnect the X5 harness connector at the K9 body Control Module, ignition ON.
- Test for less than 1V between the control circuit terminal and ground.
- If 1V or greater, repair the short to voltage on the circuit.
- If less than 1V
- Ignition OFF.
- Test for less than 2Ω in the control circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, replace the K9 body Control Module.
- If the test lamp is always ON
- Ignition OFF, disconnect the X5 harness connector at the K9 body Control Module.
- Test for infinite resistance between the control circuit terminal and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K9 body control module.
- If the test lamp turns ON and OFF
- Ignition OFF, exterior lamps OFF, connect the KR49L Headlamp Low Beam Relay.
- Disconnect the harness connector at the appropriate E13 Headlamp Assembly. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10Ω between the ground circuit terminal 10 and ground.
- If 10Ω or greater
- Ignition OFF.
- Test for less than 2Ω in the ground circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, repair the open/high resistance in the ground connection.
- If less than 10Ω
- Connect a test lamp between the control circuit terminal 3 and ground, ignition ON.
- Verify the test lamp turns ON and OFF when commanding the Low Beam Lamps ON and OFF with a scan tool.
- If the test lamp is always OFF
- Ignition OFF, disconnect the X1 harness connector at the X50A Fuse Block - Underhood.
- Test for infinite resistance between the control circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2Ω in the control circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, replace the KR49L Headlamp Low Beam Relay.
- If the test lamp is always ON
- Ignition OFF, disconnect the X1 harness connector at the X50A Fuse Block - Underhood, ignition ON.
- Test for less than 1V between the control circuit terminal and ground.
- If 1V or greater, repair the short to voltage on the circuit.
- If less than 1V, replace the KR49L Headlamp Low Beam Relay.
- If the test lamp turns ON and OFF
- Ignition OFF, replace the appropriate T7 Headlamp Ballast.
- Ignition ON, verify the appropriate low beam headlamp illuminates when commanded ON with the headlamp switch.
- If the low beam headlamp does not illuminate
- Replace the appropriate E4 Headlamp - Low Beam bulb.
- If the low beam headlamp illuminates
- All OK.
Headlamps Malfunction - High Beam
- Ignition OFF, disconnect the X5 harness connector at the K9 body Control Module, ignition ON.
- Verify a test lamp illuminates between the control circuit terminal 18 and ground.
- If the test lamp does not illuminate
- Ignition OFF, disconnect the X2 harness connector at the X50A Fuse Block - Underhood.
- Test for infinite resistance between the control circuit terminal and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2Ω in the control circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, replace the X50A Fuse Block - Underhood.
- If the test lamp illuminates
- Ignition OFF, connect a 3 A fused jumper between the control circuit terminal 18 and ground.
- Remove the left high beam fuse (F38UA) at the X50A Fuse Block - Underhood, ignition ON.
- Verify a test lamp illuminates between the left high beam fuse (F38UA) B+ switch control terminal and ground.
- If the test lamp does not illuminate
- Ignition OFF, disconnect the X1 harness connector at the X50A Fuse Block - Underhood, ignition ON.
- Test for less than 1V between the control circuit terminal and ground.
- If 1V or greater, repair the short to voltage on the circuit.
- If less than 1V, replace the X50A Fuse Block - Underhood.
- If the test lamp illuminates
- Ignition OFF, connect the X5 harness connector at the K9 body Control Module.
- Install the left high beam fuse (F38UA) at the X50A Fuse Block - Underhood.
- Ignition OFF, exterior lamps OFF, disconnect the harness connector at the appropriate E13 Headlamp Assembly. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10Ω between the ground circuit terminal 1 and ground.
- If 10Ω or greater
- Ignition OFF.
- Test for less than 2Ω in the ground circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, repair the open/high resistance in the ground connection.
- If less than 10Ω
- Connect a test lamp between the control circuit terminal 2 and ground, ignition ON.
- Verify the test lamp turns ON and OFF when commanding the High Beams ON and OFF with a scan tool.
- If the test lamp is always OFF
- Ignition OFF, disconnect the X1 harness connector at the X50A Fuse Block - Underhood.
- Test for infinite resistance between the control circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2Ω in the control circuit end to end.
- If 2Ω or greater, repair the open/high resistance in the circuit.
- If less than 2Ω, replace the K9 body Control Module.
- If the test lamp is always ON
- Ignition OFF, disconnect the X1 harness connector at the X50A Fuse Block - Underhood, ignition ON.
- Test for less than 1V between the control circuit terminal and ground.
- If 1V or greater, repair the short to voltage on the circuit.
- If less than 1V, replace the K9 body Control Module.
- If the test lamp turns ON and OFF
- Test or replace the M28 High Beam Solenoid Actuator.
High Beam Indicator Malfunction
- Ignition ON.
- Verify the high beam indicator turns ON and OFF when commanding the Instrument Cluster All Indicators Test ON and OFF with a scan tool.
- If the high beam indicator is always OFF or remains ON
Replace the P16 Instrument Cluster.
- If the high beam indicator turns ON and OFF
- If the high beam indicator is always OFF or remains ON
- Replace the K9 body Control Module.