Crankshaft Balancer Installation: Installation
WARNING: This page is about a different variant/trim than selected.
- The crankshaft balancer is balanced as an individual component. It is not necessary to mark the balancer prior to removal.
- The crankshaft balancer installation and bolt tightening involves a 4 stage tightening process. The first pass ensures that the balancer is installed completely onto the crankshaft. The second, third and fourth passes tighten the NEW bolt to the proper torque.
- The used crankshaft balancer bolt is used only during the first pass of the balancer installation procedure. Install a NEW crankshaft balancer bolt and tighten as described in the second, third and fourth passes of the balancer bolt tightening procedure.
- Ensure the teeth of the tool engage the engine flywheel teeth.
- Install the EN 47699 (2), spacer (1), and bolt (3) to the block and flywheel. See Special Tools .
- Tighten the EN 47699
bolt (1). See Special Tools .
Tighten: Tighten the bolt to 60 N.m (44 lb ft).
- Position the balancer (138) onto the end of the crankshaft.
- Use the J 41478
and the J 41665
in order to install the balancer. See Special Tools .
- Assemble the J 41478
threaded rod, nut, washer and J 41665
installer. See Special Tools .
Insert the smaller end of the installer into the front of the balancer.
- Use a wrench and hold the hex end of the threaded rod.
- Use a second wrench and rotate the installation tool nut clockwise until the balancer is started onto the crankshaft.
- Remove the tool and reverse the installation tool.
Position the larger end of the installer against the front of the balancer.
- Use a wrench and hold the hex end of the threaded rod.
- Use a second wrench and rotate the installation tool nut clockwise until the balancer is installed onto the crankshaft.
- Remove the balancer installation tools.
- Assemble the J 41478
threaded rod, nut, washer and J 41665
installer. See Special Tools .
- Install the used crankshaft balancer bolt (139).
Tighten: Tighten the crankshaft balancer bolt to 330 N.m (240 lb ft).
- Remove the used crankshaft balancer bolt (139).
- Measure for a correctly installed balancer.
If the balancer is not installed to the proper dimensions, install the J 41665 and repeat the installation procedure. See Special Tools .
- Install the NEW crankshaft balancer bolt.
Tighten:
- Tighten the crankshaft balancer bolt a first pass to 50 N.m (37 lb ft).
- Tighten the crankshaft balancer bolt a second pass to 140 degrees using the J 45059 .
- Remove the EN 47699 , spacer, and bolt. See Special Tools .
NOTE:
Refer to Fastener Notice
.
IMPORTANT:
IMPORTANT:
The balancer should be positioned onto the end of the crankshaft as straight as possible prior to tool installation.
IMPORTANT:
The nose of the crankshaft should be recessed 2.4-4.48 mm (0.094-0.176 in) into the balancer bore.