Checking Procedure
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- Adjust the collar on tool J 33381-A to the 4T65-E CLUTCH & DRUM setting. See Special Tools .
- Install J 33381-A into the input clutch housing assembly (632). See Special Tools .
- Tighten the threaded rod of J 33381-A until the rod is finger tight. See Special Tools .
- Use J 33381-A in order to lift the input clutch housing assembly (632). See Special Tools . The sprag clutch assemblies will also be attached.
- Install the assembly (632) into the case. Be sure that the assembly is down all the way.
- Remove J 33381-A from the assembly. See Special Tools .
- Install J 38385 (3) for a standard duty transmission or J 43425 (3) for a heavy duty transmission. See Special Tools .
- Install J 26958-10B (2) depending on model. See Special Tools . Standard duty uses this tool with the smaller end (4) facing down. Heavy duty uses this tool with the larger end (5) facing down.
- Install J 26958 (1) onto the case extension (6). See Special Tools .
- Using two bolts, install J 33386-A onto the case. See Special Tools .
- Tighten the bolts in order to securely hold J 33386-A . See Special Tools .
- Tighten J 26958 finger tight in order to eliminate differential carrier end play. See Special Tools .
- Insert the thrust washer (630) from the input clutch housing into J 33386-A as indicated. See Special Tools . If the thrush washer will not fit into J 33386-A , select the next size smaller thrust washer and recheck. See Special Tools .
- Use a feeler gauge in order to measure the clearance between J 33386-A
and the thrust washer (630). See Special Tools .
- If the clearance is less than 0.0521 mm (0.006 in), use the current size thrust washer.
- If the clearance is 0.0521 mm (0.006 in) or more, select the next size larger thrust washer and recheck.
Refer to the Bearing/Input Clutch Hub Selective Thrust Washer (630) Selection Guide in End Play Specifications .
- Remove J 33386-A . See Special Tools .
- Adjust the collar on tool J 33381-A to the 4T65-E CLUTCH & DRUM setting. See Special Tools . Make sure that the threaded rod is fully loosened.
- Install J 33381-A into the input clutch housing (632). See Special Tools .
- Tighten the threaded rod of J 33381-A until the rod is finger tight. See Special Tools .
- Use J 33381-A in order to lift the input clutch housing assembly (632). See Special Tools . The sprag clutch assemblies will also be attached.
- Remove the assembly (632) from the case.
- Position the transmission so that the oil pan is facing down.
- Remove J 26958 (1), J 26958-10B (2) and J 38385 (3) or J 43425 (3). See Special Tools .
IMPORTANT:
The tool J 38385
(3) is used on a standard duty transmission and J 43425
(3) is used on a heavy duty transmission. See Special Tools .
IMPORTANT:
The tool J 26958-10B
(2) is model specific and can be used on a standard duty and a heavy duty transmission. See Special Tools . This tool has a small end (4) and a larger end (5). Standard duty would use the smaller end (4) facing down and a heavy duty would use the larger end (5) facing down.
IMPORTANT:
Install bolts and tighten securely to prevent tool deflection during end play measurement.
- Install the final drive sun gear shaft (689).
- Use J 36850 or equivalent in order to retain the parking gear thrust bearing (695) to the parking gear (696).
- Install the parking gear thrust bearing (695) and the parking gear (696).
- Install the final drive sun gear (697).
- Install J 44472 . See Special Tools .
- Adjust the collar on tool J 33381-A to the 4T65-E CLUTCH & DRUM setting. See Special Tools .
- Install J 33381-A into the input clutch housing assembly (632). See Special Tools .
- Tighten the threaded rod of J 33381-A until the rod is finger tight. See Special Tools .
- Use J 33381-A in order to lift the input clutch housing assembly (632). See Special Tools . The sprag clutch assemblies will also be attached.
- Install the assembly (632) into the case. Be sure that the assembly is down all the way.
- Remove J 33381-A from the assembly. See Special Tools .
- Using two bolts, install J 33386-A onto the case. See Special Tools .
- Tighten the bolts in order to securely hold J 33386-A . See Special Tools .
- Tighten J 44472 finger tight in order to eliminate differential carrier end play. See Special Tools .
- Insert the thrust washer (630) from the input clutch housing into J 33386-A as indicated. See Special Tools . If the thrush washer will not fit into J 33386-A , select the next size smaller thrust washer and recheck. See Special Tools .
- Use a feeler gauge in order to measure the clearance between J 33386-A
and the thrust washer (630). See Special Tools .
- If the clearance is less than 0.0521 mm (0.006 in), use the current size thrust washer.
- If the clearance is 0.0521 mm (0.006 in) or more, select the next size larger thrust washer and recheck.
Refer to the Bearing/Input Clutch Hub Selective Thrust Washer (630) Selection Guide in End Play Specifications .
- Remove J 33386-A . See Special Tools .
- Adjust the collar on tool J 33381-A to the 4T65-E CLUTCH & DRUM setting. See Special Tools . Make sure that the threaded rod is fully loosened.
- Install J 33381-A into the input clutch housing (632). See Special Tools .
- Tighten the threaded rod of J 33381-A until the rod is finger tight. See Special Tools .
- Use J 33381-A in order to lift the input clutch housing assembly (632). See Special Tools . The sprag clutch assemblies will also be attached.
- Remove the assembly (632) from the case.
- Position the transmission so that the oil pan is facing down.
- Remove J 44472 . See Special Tools .
- Remove the final drive sun gear (697).
- Remove the parking gear (696) and the parking gear thrust bearing (695).
- Remove the final drive sun gear shaft (689).
IMPORTANT:
Install bolts and tighten securely to prevent tool deflection during end play measurement.