Assembly Procedure
WARNING: This page does not describe the selected car, but rather 13 other vehicles, including the 2006 Saturn Relay, 2006 Pontiac Montana SV6, 2006 Pontiac Grand Prix, 2006 Pontiac G6, and 2006 Chevrolet Uplander. However, it is still accessible from the selected car via links, so may be relevant.
- Inspect the driven sprocket (506) for the following:
- Worn or chipped teeth
- Uniform teeth size
- Stripped or damaged splines
- Bearing surface damage
- Inspect the fourth clutch shaft thrust washer (505) and the driven sprocket thrust washer (508) for wear or cracks.
- Inspect the drive sprocket (516) for the following:
- Worn or chipped teeth
- Uniform teeth size
- Stripped or damaged splines
- Bearing surface damage
- Inspect the turbine shaft (518) for the following:
- A cracked sleeve
- Damaged bushing journals
- Stripped or damaged splines
- Inspect the drive sprocket thrust washers (514, 517) for wear or cracks.
- Insert the turbine shaft (518) into the drive sprocket (516) and attach the drive sprocket retaining ring (515).
- Install J 29569-1 onto the turbine shaft (518). Coat the tool shaft with J 36850 or equivalent.
- Slide the turbine shaft oil seal rings (513) into position.
- Use J 29569-2 in order to size the turbine shaft oil seal rings (513).
- Install J 29829-1A onto the turbine shaft (518). See Special Tools . Coat the tool shaft with J 36850 or equivalent.
- Slide the turbine shaft oil seal ring (519) into position.
- Use J 29829-2 in order to size the turbine shaft oil seal ring (519). See Special Tools .