Assembly Procedure
WARNING: This page does not describe the selected car, but rather 13 other vehicles, including the 2006 Saturn Relay, 2006 Pontiac Montana SV6, 2006 Pontiac Grand Prix, 2006 Pontiac G6, and 2006 Chevrolet Uplander. However, it is still accessible from the selected car via links, so may be relevant.
- Install the case cover upper gasket (430) and the case cover lower gasket (429) on the case.
- Use J 36850 or equivalent in order to retain the fourth clutch shaft thrust washer (432) and the drive sprocket/case cover thrust washer (514) to the case cover (400).
- Make sure that the manual valve (404) is held in place and assemble the case cover (400) onto the pins in the case.
- Finger start all transaxle case cover bolts (433-436) into the locations noted.
Tighten:
- Tighten the M 6 size bolts (434, 436) to 12 N.m (106 lb in).
- Tighten the M 8 size bolts (435) to 25 N.m (18 lb ft).
- Tighten the M 6 size bolts (433) to 12 N.m (106 lb in) using J44538 . See Special Tools .
IMPORTANT:
Do not use any type of adhesive or sealer when assembling the gaskets. You may use J 36850
or equivalent as an aid.
IMPORTANT:
Be careful to not move the gaskets.
IMPORTANT:
Do not install the case cover over the IMS. The IMS must move freely.
NOTE:
Refer to FASTENER NOTICE
in Cautions and Notices.
IMPORTANT:
Do not use an impact wrench.