Removal Procedure
WARNING: This page is about a different car, the 2006 Pontiac Montana SV6, 2006 Chevrolet Uplander, and 2006 Buick Terraza. However, it is still accessible from the selected car via links, so may be relevant.
- Remove the HVAC module. Refer to HVAC Module Assembly Replacement .
- Remove the evaporator temperature sensor connector (1) from the case.
- Remove the air inlet housing bolts/screws.
- Remove the air inlet housing.
- Remove the right side HVAC module bracket bolts/screws (1).
- Remove the right side HVAC module bracket (2).
- Remove the upper HVAC module bolt/screw.
- Remove the HVAC module to dash panel sound barrier seal (1).
- Remove the heater outlet duct bolts/screws.
- Remove the heater outlet duct.
- Remove the heater core cover bolts/screws (1).
- Remove the heater core cover (2).
- Remove the heater core pipe bolt/screw (1).
- Remove the heater core (2).
- Remove the lower HVAC module bolts/screws (1).
- Separate the HVAC module case halves.
- Remove the ride side air temperature actuator bolts/screws (1).
- Remove the right side air temperature actuator (2).
- Remove the right side air temperature actuator levers (3, 4 and 5).
- Remove the right side air temperature door (6).
IMPORTANT:
The upper HVAC module bolt/screw is located under the right HVAC module bracket.